Dual Emission Layer OLED Stack for Exciton Interface Suppression

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Solution Overview

Problem

Existing light-emitting devices face challenges in achieving high efficiency and longevity due to exciton formation at the interface between emission layers, leading to reduced lifespan and efficiency, particularly in blue light emission.

Innovation Solution

The introduction of a light-emitting device with a dual-layered emission layer structure, where the first and second emission layers have different hosts and dopants, and an electron transport compound with specific mobility characteristics, narrowing the exciton generation zone and optimizing triplet-triplet annihilation, thereby enhancing efficiency and lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single-layered emission layer is used, then the device structure is simple, but exciton formation at the interface reduces efficiency and lifespan

Engineering Contradiction:
Improveemission layer structureVSAvoiddevice lifespan
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The emission layer is divided into multiple sub-layers (first emission layer, second emission layer, third emission layer) with different hosts and dopants. This segmentation allows optimization of exciton generation and recombination in each sub-layer, reducing harmful exciton accumulation at interfaces while maintaining structural organization, thereby improving device lifespan without excessive complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each emission sub-layer is assigned different local properties: the first emission layer uses a first host and first dopant optimized for exciton generation, the second emission layer uses a second host and second dopant for efficient recombination, and the third emission layer uses a third host and third dopant for stability. This local quality differentiation resolves the contradiction by allowing each region to perform its specific function optimally.

Inventive Principle:
Principle #3Local quality

2Productivity

If carriers recombine in the emission layer to generate light, then light emission efficiency is achieved, but exciton formation at the interface reduces device lifespan

Engineering Contradiction:
Improvelight emission efficiencyVSAvoiddevice lifespan
Core Design Contradiction:
ProductivityVSDuration of action of stationary object

Solution Approach 1:

The emission layer is segmented into multiple sub-layers with distinct functions: the first emission layer focuses on exciton generation with optimized host-dopant combinations, the second emission layer handles efficient light emission through controlled recombination, and the third emission layer provides stability. This segmentation prevents harmful exciton accumulation at single interfaces while maintaining high light emission efficiency through optimized carrier recombination in each sub-layer.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different host and dopant materials are selected for each emission sub-layer to optimize key parameters: the first emission layer uses materials optimized for exciton generation efficiency, the second emission layer uses materials with optimized recombination characteristics for high light efficiency, and the third emission layer uses materials that enhance stability and reduce exciton-related degradation, thereby extending device lifespan while maintaining productivity.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The dual-layered emission layer design significantly reduces exciton formation at interfaces, improving efficiency and extending the device's lifespan while maintaining high brightness and response speed.

Implementation Method 1

Holes provided from the first electrode may move toward the emission layer through the hole transport region, and electrons provided from the second electrode may move toward the emission layer through the electron transport region. Carriers, such as holes and electrons, recombine in the emission layer to thereby generate light.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12356792B2Light-emitting device and electronic apparatus including the same
Publication Date: 2025.07.08 SAMSUNG DISPLAY CO LTD
  • US12356792B2 patent drawing
  • US12356792B2 patent drawing
  • US12356792B2 patent drawing

AI summary

A light-emitting device includes: a first electrode; a second electrode facing the first electrode; and an interlayer between the first electrode and the second electrode and including an emission layer stack, wherein the emission layer stack includes: a first emission layer including a first host and a first dopant; and a second emission layer including a second host, a second dopant, and an electron transport compound, wherein the first host and the second host are different compounds from each other, the first emission layer is in contact with the second emission layer, and the second emission layer is closer to the second electrode than the first emission layer.