OLED Light Extraction via High Refractive Index Interlayer

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Solution Overview

Problem

Conventional organic electroluminescent display devices suffer from low light coupling efficiency due to total internal reflection at the ITO/glass and glass/air interfaces, and existing methods to improve this, such as using diffraction gratings, face challenges in production and result in reduced luminous efficiency and durability due to surface roughness and unevenness.

Innovation Solution

The introduction of a diffraction grating layer with alternating high and low refractive gratings, along with a high refractive layer interposed between the diffraction grating and the first electrode, minimizes voids and unevenness, prevents optical losses, and focuses light distribution, thereby enhancing light coupling efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a diffraction grating is introduced to improve light coupling efficiency, then light extraction is enhanced, but production difficulty increases and surface roughness deteriorates

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoidproduction difficulty
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The patent changes the refractive index parameter by introducing a high refractive index layer (n>2.0) between the diffraction grating and the organic layer. This parameter modification enables the system to achieve improved light coupling efficiency without requiring complex diffraction grating structures, thereby simplifying production while maintaining energy extraction performance.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent introduces a high refractive index layer as an intermediary component between the diffraction grating and the organic light-emitting layer. This intermediary layer mediates the optical interaction, enhancing light extraction efficiency while avoiding the need for complex direct diffraction grating patterns on the organic layer, thus simplifying the manufacturing process.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If a diffraction grating is introduced to improve light coupling efficiency, then light extraction is enhanced, but surface roughness increases and durability decreases

Engineering Contradiction:
Improvelight coupling efficiencyVSAvoiddurability
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The patent modifies the refractive index parameter by introducing a high refractive index layer (n>2.0) that provides optical enhancement without requiring physical surface roughness. This allows the system to achieve improved light coupling efficiency while maintaining a smooth organic layer surface, thereby preserving device durability and reliability.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The high refractive index layer serves as an intermediary that provides the optical function of light extraction enhancement without requiring the organic layer itself to have rough surface features. This protects the organic layer from degradation associated with surface roughness while maintaining improved light coupling efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If a high refractive layer is interposed between the diffraction grating and the first electrode, then light distribution is focused and optical losses are prevented, but device complexity increases

Engineering Contradiction:
Improveoptical lossesVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent changes the refractive index parameter by introducing a high refractive index layer (n>2.0) that simultaneously addresses multiple optical issues: preventing optical losses and focusing light distribution. This single parameter change achieves multiple optical optimization goals without requiring multiple complex components or structures.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach significantly increases light coupling efficiency by reducing reflectance at the substrate-electrode interface and improving light distribution within the diffraction grating layer, leading to enhanced luminance and durability of the organic electroluminescent display device.

Implementation Method 1

The introduction of a diffraction grating layer with alternating high and low refractive gratings... significantly increases light coupling efficiency

Methodology Applied
Scientific EffectDiffraction: Diffraction

Implementation Method 2

a high refractive layer interposed between the diffraction grating and the first electrode... focuses light distribution, thereby enhancing light coupling efficiency

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

organic electroluminescent display devices are self-emissive display devices that emit light by electrically exciting a fluorescent organic compound

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS7595586B2Organic electroluminescent display device and method of producing the same
Publication Date: 2009.09.29 SAMSUNG DISPLAY CO LTD
  • US7595586B2 patent drawing
  • US7595586B2 patent drawing
  • US7595586B2 patent drawing

AI summary

An organic electroluminescent display device and a method of producing the same are provided. The organic electroluminescent display device includes: a substrate; and an organic electroluminescent unit formed on a surface of the substrate and including a first electrode, an organic layer and a second electrode sequentially deposited on the substrate, in which the organic electroluminescent display device includes a diffraction grating layer having low refractive gratings and high refractive gratings alternately formed parallel to the substrate, and a high refractive layer formed on the diffraction grating layer interposed between the substrate and the first electrode. According to the organic electroluminescent display device, the light coupling efficiency can be increased due to minimized voids and unevenness generated in the formation of a diffraction grating layer, optical losses due to a first electrode can be prevented due to a high refractive layer interposed between the diffraction grating layer and the first electrode to focus light distribution on the high refractive layer, and the light coupling efficiency can be maximized due to increased light distribution in the diffraction grating layer.