OLED Double Hole Injection Layers for Lower Interface Barriers

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Solution Overview

Problem

Existing OLED technologies face challenges in achieving efficient hole injection with multiple layers, leading to poor charge transfer performance and stability issues due to multiple interfaces, which affects light-emitting efficiency and lifespan.

Innovation Solution

A double-hole injection layer structure is introduced, where the first hole injection layer includes arylamine compounds and the second hole injection layer includes a host material with a guest material, differing in thickness, material structure, and energy levels, to optimize charge injection and reduce interface barriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multiple hole injection layers are used to improve hole injection efficiency, then charge injection performance is enhanced, but device complexity and interface accumulation increase leading to stability issues

Engineering Contradiction:
Improvehole injection efficiencyVSAvoidinterface complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The hole injection layer is divided into two distinct layers: a first hole injection layer adjacent to the anode and a second hole injection layer adjacent to the light-emitting layer. Each layer uses different materials with optimized energy levels to perform specific functions, thereby improving hole injection efficiency while managing interface complexity through functional segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the hole injection structure are assigned different material properties. The first hole injection layer uses materials with HOMO levels optimized for anode interface (e.g., arylamine compounds), while the second hole injection layer uses materials with HOMO levels optimized for light-emitting layer interface (e.g., quinone derivatives). This local optimization of material properties enhances overall charge injection performance.

Inventive Principle:
Principle #3Local quality

2Productivity

If multiple hole injection layers with different materials are used to optimize charge transfer, then light-emitting efficiency improves, but manufacturing complexity increases

Engineering Contradiction:
Improvelight-emitting efficiencyVSAvoidmanufacturing complexity
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

The hole injection structure employs composite material design where the first hole injection layer contains materials such as arylamine compounds (e.g., TAPC, TCTA) and the second hole injection layer contains quinone derivatives (e.g., BPhen, Bpy-OXD). These composite material assignments optimize charge transfer at each interface while maintaining manufacturability through well-established material systems.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The invention optimizes manufacturing by controlling key parameters including the thickness of each hole injection layer (typically 1-10 nm), the HOMO energy levels of materials (adjusted to match adjacent layers), and the doping ratios when guest materials are used. These parameter optimizations enable efficient charge transfer while maintaining practical manufacturability.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If conventional single-layer hole injection is used to simplify structure, then device complexity is reduced, but charge transfer performance and stability deteriorate

Engineering Contradiction:
Improvestructure simplicityVSAvoidcharge transfer performance
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The hole injection function is segmented into two distinct layers, each optimized for a specific interface. The first hole injection layer handles charge transfer from the anode, while the second hole injection layer handles charge transfer to the light-emitting layer. This segmentation resolves the contradiction by improving charge transfer performance through functional specialization while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The dual-layer hole injection structure acts as an intermediary system between the anode and the light-emitting layer. By introducing an additional intermediate layer, the invention enables optimized charge transfer at each interface independently, thereby improving overall charge transfer performance and stability without creating excessive structural complexity.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances hole injection efficiency, reduces voltage, and prolongs the lifespan of OLED devices by improving crystallinity and stability, while avoiding issues related to P-type doping and interface accumulation.

Implementation Method 1

holes and electrons are injected into the light-emitting layer from the anode and the cathode respectively

Methodology Applied
Scientific EffectHole injection:

Implementation Method 2

When the electrons and holes meet in the light-emitting layer, the electrons and holes recombine to generate excitons

Methodology Applied
Scientific EffectCharge transfer:

Implementation Method 3

When the electrons and holes meet in the light-emitting layer, the electrons and holes recombine to generate excitons, and these excitons emit light while changing from an excited state to a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12167617B2Organic light emitting device and display apparatus
Publication Date: 2024.12.10 BEIJING BOE TECH DEV CO LTD
  • US12167617B2 patent drawing
  • US12167617B2 patent drawing
  • US12167617B2 patent drawing

AI summary

An organic light emitting device and a display apparatus are provided. The organic light emitting device includes an anode, a cathode and a light-emitting layer arranged between the anode and the cathode, wherein a first hole injection layer and a second hole injection layer are arranged between the anode and the light-emitting layer. The first hole injection layer and the second hole injection layer are different in structure, including one or more of the following: the first hole injection layer and the second hole injection layer are different in thickness, different in material structure, different in quantity of the material and number of types of the material, and different in energy level of the material.