OLED Emission Layer Stack for Hole Trapping and Exciton Formation

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Solution Overview

Problem

Organic light-emitting devices (OLEDs) face challenges in achieving high efficiency and long lifespan due to issues with hole and electron migration, leading to exciton formation inefficiencies and potential leakage, especially when using single emission layers.

Innovation Solution

The implementation of a novel stack structure in OLEDs with a first and second emission layer, each comprising different hosts and light-emitting materials, along with a hole blocking layer, where the second emission layer is in direct contact with the hole blocking layer to trap holes and concentrate electrons, enhancing exciton formation and reducing the need for an electron blocking layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single emission layer is used in OLED, then the device structure is simple, but exciton formation efficiency is low and hole leakage occurs

Engineering Contradiction:
Improveemission layer structureVSAvoidexciton formation efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The emission layer is divided into multiple emission layers (first emission layer and second emission layer) with different hosts and light-emitting materials. Each emission layer is positioned at different locations relative to the hole blocking layer, creating distinct functional zones that improve exciton formation efficiency while preventing hole leakage.

Inventive Principle:
Principle #1Segmentation

2Reliability

If the second emission layer is positioned between the first emission layer and the hole blocking layer, then hole trapping and electron concentration are enhanced, but the device structure becomes more complex

Engineering Contradiction:
Improvehole trapping efficiencyVSAvoidemission layer stacking structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different emission layers are positioned at specific locations within the device structure. The second emission layer is placed between the first emission layer and the hole blocking layer to create a localized zone for hole trapping and electron concentration, while the first emission layer is positioned closer to the hole transport region for efficient exciton formation. This spatial differentiation optimizes local functions without requiring complete structural redesign.

Inventive Principle:
Principle #3Local quality

3Productivity

If different hosts and light-emitting materials are used in each emission layer, then photoluminescence efficiency and colorimetric purity are improved, but manufacturing complexity increases

Engineering Contradiction:
Improvephotoluminescence efficiencyVSAvoidemission layer fabrication
Core Design Contradiction:
ProductivityVSEase of manufacture

Solution Approach 1:

Different hosts and light-emitting materials are selected for each emission layer to optimize photoluminescence efficiency and colorimetric purity. The first emission layer uses a first host and first light-emitting material, while the second emission layer uses a second host and second light-emitting material. This parameter differentiation allows each layer to be optimized for its specific function, with the first layer focusing on exciton formation and the second layer on hole trapping and light emission.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration increases photoluminescence efficiency, maintains consistent wavelength emission, and improves the lifespan of OLEDs by preventing hole leakage and optimizing exciton formation, resulting in high colorimetric purity and efficiency.

Implementation Method 1

The excitons may transit (e.g., transition or relax) from an excited state to a ground state, thus generating light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Data Source

PatentUS12127477B2Organic light-emitting device
Publication Date: 2024.10.22 SAMSUNG DISPLAY CO LTD
  • US12127477B2 patent drawing
  • US12127477B2 patent drawing
  • US12127477B2 patent drawing

AI summary

An organic light-emitting device includes: a first electrode; a second electrode facing the first electrode; an emission region between the first electrode and the second electrode and including a first emission layer and a second emission layer; and a hole blocking layer between the first emission layer and the first electrode, or between the second emission layer and the second electrode, wherein the second emission layer may be between the first emission layer and the hole blocking layer, the first emission layer may include a first host and a first light-emitting material, the second emission layer may include a second host and a second light-emitting material, and the first light-emitting material and the second light-emitting material may respectively be included in the first emission layer and the second emission layer at an identical ratio.