OLED Cell Diffusion Layer with Hollow Cylinders for Light Extraction

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Solution Overview

Problem

OLED cells suffer from low light extraction efficiency, with only about 19% of generated light escaping due to photons being trapped within the structure, necessitating improved techniques beyond existing methods like light extraction by scattering, refraction, and geometric patterns.

Innovation Solution

Incorporating a diffusion layer with right circular hollow cylinders acting as phase filters, specifically designed with parameters such as external and internal radii and height ranges relative to the wavelength and refractive index, to reorient incident electromagnetic waves and enhance light extraction, potentially combined with metallic reflectors and color filters.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If conventional OLED cell structure with high index layers is used, then device complexity is reduced, but light extraction efficiency is low (only 19% of light escapes)

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent introduces a diffusion layer containing an array of cylindrical pores (hollow cylinders) with specific dimensions (radius R between λ/10 and λ/5, height h between λ/2 and 2λ) into the OLED cell structure. These porous structures act as phase filters that modify the optical path of photons, enabling those emitted at angles greater than the critical angle to be redirected into the light cone and escape the device. This porous architecture transforms the homogeneous high-index medium into a structured composite material that actively manages photon propagation, thereby significantly improving light extraction efficiency while adding controlled structural complexity.

Inventive Principle:
Principle #31Porous materials

2Loss of energy

If light extraction techniques (scattering, refraction, geometric patterns) are applied, then light extraction efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoiddevice complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent employs parameter changes by precisely controlling the geometric parameters of the cylindrical pores in the diffusion layer. The radius R is set between λ/10 and λ/5, and the height h is set between λ/2 and 2λ, where λ is the wavelength of emitted light. These specific parameter ranges optimize the phase filtering effect, allowing the structure to redirect photons effectively without requiring overly complex designs. By tuning these parameters, the patent achieves improved light extraction efficiency through a relatively simple and manufacturable structure.

Inventive Principle:
Principle #35Parameter changes

3Illumination intensity

If more light is extracted from OLED cell, then illumination intensity is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improveillumination intensityVSAvoidmanufacturing precision
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent divides the diffusion layer into an array of discrete cylindrical pores with regular spacing and uniform dimensions. This segmentation approach allows for systematic manufacturing using standard lithography and etching techniques. Each cylinder acts as an independent phase filter element, and their collective arrangement creates the desired optical effect. The regular geometry and periodic structure simplify fabrication compared to irregular geometric patterns, reducing manufacturing precision requirements while still achieving high light extraction efficiency and enhanced illumination intensity.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution significantly increases light extraction efficiency by reorienting photons within the extraction cone, potentially doubling the existing efficiency, allowing more light to be emitted from the OLED cell.

Implementation Method 1

a diffusion layer comprising a set of right circular hollow cylinders, wherein each right circular hollow cylinder acts as a phase filter

Methodology Applied
Scientific EffectPhase filtering:

Implementation Method 2

each right circular hollow cylinder being defined by at least a parameter R, named an external radius, and a parameter r, named an internal radius, wherein said parameter R is comprised in a first range \frac{\lambda}{10} \leq R \leq \frac{\lambda}{5}

Methodology Applied
Scientific EffectDiffraction: Diffraction

Data Source

PatentUS10964905B2Organic light emitting diode cell comprising a set of right circular hollow cylinders
Publication Date: 2021.03.30 INTERDIGITAL MADISON PATENT HLDG
  • US10964905B2 patent drawing
  • US10964905B2 patent drawing
  • US10964905B2 patent drawing

AI summary

It is proposed an organic light emitting diode (OLED) cell, comprising a cathode, an anode, the anode being positioned on a substrate, and wherein the organic light emitting diode cell further comprises between said cathode and said anode, an emissive layer and an conductive layer, that generate light when a difference of potential occurs between said cathode and said anode. The organic light emitting diode (OLED) cell further comprises a diffusion layer comprising a set of right circular hollow cylinders, wherein each right circular hollow cylinder being defined by at least a parameter R, named an external radius, and a parameter r, named an internal radius, wherein said parameter R is comprised in a first range[λ-30100⁢λ;λ+30100⁢λ]with λ being a wavelength of an electromagnetic wave generated by said organic light emitting diode (OLED) cell, and wherein said parameter r is defined such that in a1-(rR)2is comprised in a second range [0.6; 0.8], and wherein each right circular hollow cylinder has a height that is comprised in a third range[0.2⁢λn;0.4⁢λn],wherein n corresponds to a refractive index of said diffusion layer.