Light-Emitting Layer Energy Matching for OLED Lifetime Stability

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Solution Overview

Problem

Existing light-emitting devices experience a decrease in luminous efficiency and a shortening of lifetime due to carrier imbalance and accumulation in organic layers between electrodes.

Innovation Solution

The light-emitting element is configured with specific energy level differences between layers, including a second electron transport layer with a mixed organic material and electron-accepting material, to enhance carrier transport efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If carriers are injected from electrodes into organic layers, then the light-emitting device operates, but carrier accumulation occurs causing decreased luminous efficiency and shortened lifetime

Engineering Contradiction:
ImprovelifetimeVSAvoidluminous efficiency
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The patent introduces a second electron transport layer containing electron-accepting material with high electron affinity positioned between the first electron transport layer and the cathode. This localized modification creates a specific region designed to accept and regulate electron flow, preventing excessive electron injection into the light-emitting layer while maintaining overall device operation. The electron-accepting material acts as a buffer zone that locally manages carrier balance.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent modifies the energy level parameters of the electron transport layers, specifically setting the LUMO level of the first electron transport layer to be 0.0-0.15 eV higher than the light-emitting layer, and the HOMO level of the second hole transport layer to be 0.0-0.15 eV lower than the light-emitting layer. These precise parameter adjustments optimize carrier injection and transport characteristics, improving carrier balance and device stability.

Inventive Principle:
Principle #35Parameter changes

2Productivity

If dopants are added to organic layers to achieve high efficiency light emission, then luminous efficiency improves, but carrier imbalance and accumulation still occur reducing lifetime

Engineering Contradiction:
Improveluminous efficiencyVSAvoidlifetime
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent employs a composite structure in the second electron transport layer, combining an organic material with electron transport properties and an electron-accepting material containing heteroatoms (N, O, or S). This composite material system leverages the electron transport capability of the organic material while utilizing the high electron affinity of the electron-accepting material to regulate electron flow, achieving both efficient operation and extended device lifetime.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves carrier injection efficiency, reduces electron excess, and extends the lifetime of the light-emitting element by preventing excessive electron injection and enhancing luminous efficiency.

Implementation Method 1

a second electron transport layer, and a cathode electrode, sequentially, and the second electron transport layer is a mixed layer including an organic material having electron transport properties and an electron-accepting material

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 2

a light-emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12538636B2Light-emitting element and display device
Publication Date: 2026.01.27 SHARP KK
  • US12538636B2 patent drawing
  • US12538636B2 patent drawing
  • US12538636B2 patent drawing

AI summary

A light-emitting element includes an anode electrode and a cathode electrode, and is provided with a first hole transport layer, a second hole transport layer, a light-emitting layer, a first electron transport layer, and a second electron transport layer. At a HOMO level, an energy level difference between the second hole transport layer and the light-emitting layer on the second hole transport layer side is from 0.0 eV to 0.15 eV, and at a LUMO level, an energy level difference between the first electron transport layer and the light-emitting layer on the first electron transport layer side is from 0.0 eV to 0.15 eV. The second electron transport layer is a mixed layer that includes an organic material having electron transport properties and an electron-accepting material and contains the electron-accepting material in an amount greater than 50 mass %.