OLED Pixel Isolation via Hydrophobic Barriers

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Solution Overview

Problem

Conventional organic light emitting display devices experience cross talk phenomena due to charge carrier leakage between charge transport layers, which affects luminance efficiency and pixel isolation.

Innovation Solution

The implementation of a substrate with a pixel defining layer, a first hydrophobic pattern, charge transport layers, and a second hydrophobic pattern, where the first hydrophobic pattern has lower electric conductivity than the charge transport layers and the second hydrophobic pattern has a larger thickness, preventing cross talk by ensuring separation of hole injection and transfer layers and maintaining even organic light emitting layer thickness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If charge transport layers with high conductivity are used to improve luminance efficiency, then charge carrier movement is promoted, but cross talk occurs between adjacent pixels

Engineering Contradiction:
Improveluminance efficiencyVSAvoidcross talk phenomenon
Core Design Contradiction:
PowerVSObject-generated harmful factors

Solution Approach 1:

The charge transport layers are segmented into pixel-specific regions by the hydrophobic patterns. The first hydrophobic pattern divides the hole injection layer into regions corresponding to individual pixels, and the second hydrophobic pattern divides the hole transfer layer into pixel-specific regions. This segmentation prevents charge carriers from leaking into adjacent pixels while maintaining high conductivity within each pixel region, thus resolving the cross talk issue without sacrificing luminance efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The hydrophobic patterns serve as intermediary barrier structures between adjacent pixel regions. These patterns have lower electric conductivity than the charge transport layers and act as insulating barriers that prevent charge carrier leakage. The intermediaries (hydrophobic patterns) allow the charge transport layers to maintain high conductivity for efficient charge transport while blocking the harmful cross talk effect between adjacent pixels.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of manufacture

If charge transport layers are coated without patterning to simplify manufacturing, then manufacturing complexity is reduced, but cross talk between pixels occurs

Engineering Contradiction:
Improvecoating process simplicityVSAvoidcharge carrier leakage
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The hydrophobic patterns are formed on the substrate before coating the charge transport layers. These pre-formed patterns create hydrophobic barriers that guide the coating process, allowing the charge transport layers to be deposited without additional patterning steps. The preliminary action of forming hydrophobic patterns enables subsequent simple coating while preventing charge carrier leakage through the hydrophobic barriers.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The hydrophobic patterns act as intermediary structures that enable both simple manufacturing and effective charge carrier isolation. By serving as pre-formed barriers, they allow the charge transport layers to be coated uniformly without complex patterning while still preventing charge carrier leakage into adjacent pixels through the hydrophobic/low-conductivity properties of the patterns.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-generated harmful factors

If pixel defining layer thickness is increased to improve pixel isolation, then charge carrier leakage is reduced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvecharge carrier leakageVSAvoidlayer thickness control
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

Instead of relying solely on increasing pixel defining layer thickness, the invention changes the parameter of electric conductivity by introducing hydrophobic patterns with lower conductivity than the charge transport layers. This parameter change provides effective charge carrier isolation without requiring excessive thickness, thereby reducing manufacturing precision requirements while maintaining pixel isolation effectiveness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The hydrophobic patterns serve as intermediary barrier structures that enhance pixel isolation without requiring thick pixel defining layers. These patterns provide additional isolation functionality through their low conductivity properties, allowing thinner pixel defining layers to achieve the same isolation effect, thus reducing manufacturing precision requirements while effectively preventing charge carrier leakage.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces cross talk between charge transport layers, preventing hole migration and maintaining uniform organic light emitting layer intensity across pixels, thereby enhancing luminance efficiency and pixel isolation.

Implementation Method 1

The first hydrophobic pattern may have a surface energy below about 20 dyne/cm2. The first hydrophobic pattern and second hydrophobic pattern may have an electric conductivity smaller than an electric conductivity of the at least one charge transport layer.

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Data Source

PatentUS9818811B2Organic light emitting display devices and methods of manufacturing organic light emitting display devices
Publication Date: 2017.11.14 SAMSUNG DISPLAY CO LTD
  • US9818811B2 patent drawing
  • US9818811B2 patent drawing
  • US9818811B2 patent drawing

AI summary

An organic light emitting display device is disclosed. The organic light emitting display device includes a substrate, a first electrode, a pixel defining layer, a first hydrophobic pattern, at least one charge transport layer, a second hydrophobic pattern, an organic light emitting layer and a second electrode. The substrate has a pixel region and a non pixel region surrounding the pixel region. The first electrode, the at least one charge transport layer and the organic light emitting layer are disposed on the substrate in the pixel region, while the pixel defining layer, the first hydrophobic pattern and the second hydrophobic pattern are disposed on the substrate in the non pixel region. The charge transport layer of one pixel is separated from a charge transport layer of another pixel by the first and second hydrophobic patterns to prevent crosstalk phenomenon.