Tandem OLED Intermediate Layer for Photolithography Resolution

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Solution Overview

Problem

Existing display devices face challenges in achieving high display quality, high resolution, and high definition while maintaining reliability and convenience, especially when processed using photolithography methods.

Innovation Solution

A display device incorporating light-emitting elements with a tandem structure, where an intermediate layer includes a mixed layer of an organic compound with electron-transport properties and lithium or a material containing lithium, is used. This structure prevents significant increases in driving voltage and decreases in emission efficiency, even when processed by photolithography.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If photolithography method is used to process the organic compound layer, then manufacturing precision and resolution are improved, but driving voltage increases significantly and emission efficiency decreases

Engineering Contradiction:
ImproveresolutionVSAvoiddriving voltage
Core Design Contradiction:
Manufacturing precisionVSReliability

Solution Approach 1:

An intermediate layer containing an inorganic compound (such as Al2O3, SiO2, Si3N4, or HfO2) with a specific dielectric constant (2.0-4.0) is introduced between the organic compound layer and the electrode. This intermediate layer acts as a mediator that prevents direct interaction between the photolithography process and the organic compounds, thereby maintaining manufacturing precision while preventing significant increases in driving voltage and preserving emission efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent employs a composite structure combining inorganic compounds (with controlled dielectric constants) and organic compounds in the intermediate layer. This composite material approach allows the layer to simultaneously provide protection against photolithography damage and maintain favorable electrical characteristics, resolving the contradiction between manufacturing precision and device reliability.

Inventive Principle:
Principle #40Composite materials

2Manufacturing precision

If photolithography method is used to process the organic compound layer, then manufacturing precision and resolution are improved, but emission efficiency decreases

Engineering Contradiction:
ImproveresolutionVSAvoidemission efficiency
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The inorganic compound intermediate layer serves as a protective mediator that shields the organic light-emitting materials from photolithography-induced damage. This prevents energy loss pathways created by direct photolithography exposure, thereby maintaining high emission efficiency while achieving high manufacturing precision through photolithography.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent converts the potentially harmful effect of photolithography processing into a beneficial outcome by using the intermediate layer to protect the organic compounds. The photolithography process can be applied with high precision, and the intermediate layer prevents the harmful effects from reaching the organic materials, thus converting a harmful processing method into a beneficial high-resolution manufacturing technique.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution enables the creation of display devices with high display quality, high resolution, and high definition, while ensuring reliability and convenience, and maintaining favorable characteristics even when processed using photolithography methods.

Implementation Method 1

The intermediate layer A includes a mixed layer A of an organic compound having an electron-transport property and lithium or a material including lithium

Methodology Applied
Scientific EffectElectron transport:

Data Source

PatentUS20250089446A1Display device
Publication Date: 2025.03.13 SEMICON ENERGY LAB CO LTD
  • US20250089446A1 patent drawing
  • US20250089446A1 patent drawing
  • US20250089446A1 patent drawing

AI summary

A high-resolution display device with high efficiency is provided. The display device includes a light-emitting element A and a light-emitting element B adjacent to each other over an insulating surface. The light-emitting element A includes a first electrode A, a second electrode A, and a layer A including an organic compound interposed between the first electrode A and the second electrode A. The light-emitting element B includes a first electrode B, a second electrode B, and a layer B including an organic compound interposed between the first electrode B and the second electrode B. The layer A including the organic compound includes a first light-emitting layer A, an intermediate layer A, and a second light-emitting layer A. The intermediate layer A is positioned between the first light-emitting layer A and the second light-emitting layer A. The intermediate layer A includes a mixed layer A of an organic compound having an electron-transport property and lithium or a material including lithium. A distance between facing end portions of the first electrode A and the first electrode B is greater than or equal to 2 μm and less than or equal to 5 μm.