OLED Illumination Panel for Avionic Keypanel Backlighting

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Solution Overview

Problem

Current lighted switch panels in aircraft are unreliable, complex, and expensive due to the need for custom waveguides and lighting solutions, which also consume critical space and complicate individual key or symbol illumination.

Innovation Solution

An illuminated avionics keypanel using an OLED illumination panel with a control circuit to provide uniform illumination to input devices, allowing for customizable and efficient backlighting without the need for complex waveguides, enabling individual control of each symbology and color.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If LED lighting with waveguides is used to reduce power consumption, then power efficiency is improved, but device complexity and cost increase due to custom waveguide requirements

Engineering Contradiction:
Improvepower consumptionVSAvoidwaveguide complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The patent extracts the waveguide component from the illumination system and replaces it with individual LED modules positioned directly behind each key. This eliminates the complex waveguide structure while maintaining LED power efficiency, as each LED illuminates its corresponding key without requiring light redistribution through a waveguide.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent segments the illumination system into individual LED modules, each responsible for illuminating a specific key or region. This segmentation removes the need for a common waveguide that would require complex tuning and customization, while still achieving low power consumption through efficient LED technology.

Inventive Principle:
Principle #1Segmentation

2Area of stationary object

If a common waveguide is used to provide illumination across multiple keys, then illumination coverage is improved, but individual key illumination control is lost

Engineering Contradiction:
Improveillumination coverageVSAvoidindividual key control
Core Design Contradiction:
Area of stationary objectVSEase of operation

Solution Approach 1:

The illumination system is divided into separate LED modules, with each module controlling illumination for a specific key or group of keys. This segmentation enables independent control of individual keys while collectively providing coverage across the entire keypanel, eliminating the need for a common waveguide that would distribute light uniformly.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each LED module is positioned and configured to provide optimized illumination for its specific target key or region. This local quality approach allows different illumination characteristics (intensity, color, timing) for different keys, enabling individual key control while maintaining adequate coverage across the entire panel.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If incandescent lighting is used to provide high illumination, then brightness is improved, but power consumption and reliability worsen

Engineering Contradiction:
ImprovebrightnessVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The patent replaces incandescent lighting (thermal radiation mechanism) with LED technology (electroluminescence mechanism). This substitution maintains adequate illumination brightness while dramatically reducing power consumption and improving reliability, as LEDs are solid-state devices without fragile filaments or flex cables.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Ease of manufacture

If a common waveguide is used for illumination, then manufacturing simplicity is improved, but customization for different applications is lost

Engineering Contradiction:
Improvemanufacturing simplicityVSAvoidapplication customization
Core Design Contradiction:
Ease of manufactureVSAdaptability or versatility

Solution Approach 1:

The patent uses modular LED modules that can be independently configured for different applications. Each module can be customized for specific keys or regions without requiring custom waveguide design and tuning. This modular approach maintains manufacturing simplicity while enabling easy adaptation to different keypanel layouts and illumination requirements.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The LED modules are designed with universal applicability, where the same basic module design can be used across different keypanel configurations and applications. This universality eliminates the need for application-specific waveguide customization while maintaining the ability to tailor illumination characteristics through simple module placement and control.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a cost-effective, space-efficient, and reliable illumination system that allows for precise control of each key or symbol, improving user experience and reducing complexity in aircraft cockpits.

Implementation Method 1

an OLED illumination panel, the OLED illumination panel comprising a first side, and a second side opposite the first side. The first side of the OLED panel coupled to the bezel structure and having at least one active portion

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10239634B2OLED lighting for avionic keypanels
Publication Date: 2019.03.26 ROCKWELL COLLINS INC
  • US10239634B2 patent drawing
  • US10239634B2 patent drawing
  • US10239634B2 patent drawing

AI summary

An illuminated keypanel includes an input device. The input device has control symbology. The illuminated keypanel also includes an organic light emitting diode (OLED) sheet. The OLED sheet provides illumination to the control symbology of the input device.