Laminate Structure for Flexible OLED Light Durability

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Solution Overview

Problem

Existing polarizing elements for OLEDs, particularly in flexible displays like smartphones, face challenges with light durability and internal reflection, which affect display performance when using high concentrations of dichroic azo coloring agents.

Innovation Solution

A laminate structure comprising an optically anisotropic layer, a light-absorbing anisotropic layer with a dichroic azo coloring agent compound, a refractive index-adjusting layer, and an oxygen shielding layer, optimized with specific composition and alignment to enhance light durability and reduce internal reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the content of dichroic azo coloring agent compound is increased to improve light durability, then light durability is improved, but internal reflection increases and display performance deteriorates

Engineering Contradiction:
Improvelight durabilityVSAvoidinternal reflection
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent optimizes the content of dichroic azo coloring agent compound within a specific range (10-30 mass%) rather than simply increasing it indefinitely. This parameter optimization resolves the contradiction by finding the optimal balance point where light durability is sufficiently improved while internal reflection is kept at acceptable levels.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent uses a composite light-absorbing anisotropic layer containing both dichroic azo coloring agent compound and liquid crystalline compound. This composite structure allows the dichroic azo coloring agent to provide light durability while the liquid crystalline compound helps control optical properties and reduce internal reflection, thus resolving the contradiction between light durability and internal reflection.

Inventive Principle:
Principle #40Composite materials

2Reliability

If the content of dichroic azo coloring agent compound is increased to improve light durability, then light durability is improved, but the degree of alignment decreases

Engineering Contradiction:
Improvelight durabilityVSAvoiddegree of alignment
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent employs a composite system where liquid crystalline compound serves as a matrix or carrier for the dichroic azo coloring agent compound. The liquid crystalline compound provides a structured environment that maintains high degree of alignment even when dichroic azo coloring agent content is increased to 10-30 mass%, thus resolving the contradiction between light durability and alignment precision.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent specifies optimal content ranges for both dichroic azo coloring agent compound (10-30 mass%) and liquid crystalline compound (70-90 mass%) to achieve the desired balance between light durability and degree of alignment. This dual parameter optimization resolves the contradiction by coordinating the proportions of both components.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The laminate structure achieves superior display performance and light durability in flexible OLED displays by reducing internal reflection and improving light absorption, addressing the limitations of previous technologies.

Implementation Method 1

a light-absorbing anisotropic layer containing a dichroic azo coloring agent compound

Methodology Applied
Scientific EffectDichroism: Dichroic Filter

Implementation Method 2

a polarizing element having a high degree of alignment by increasing crystallinity of a dichroic azo coloring agent compound using a specific liquid crystalline compound

Methodology Applied
Scientific EffectLiquid crystal alignment: Liquid Crystals

Implementation Method 3

a refractive index-adjusting layer having a predetermined in-plane average refractive index

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 4

an oxygen shielding layer

Methodology Applied
Scientific EffectOxidation barrier: Oxidation

Data Source

PatentUS11656393B2Laminate and image display device
Publication Date: 2023.05.23 FUJIFILM CORP
  • US11656393B2 patent drawing
  • US11656393B2 patent drawing
  • US11656393B2 patent drawing

AI summary

The present invention provides a laminate used in an image display device the laminate including an optically anisotropic layer, a light-absorbing anisotropic layer, a refractive index-adjusting layer, and an oxygen shielding layer in this order, where the light-absorbing anisotropic layer is formed of a composition containing dichroic azo coloring agent and liquid crystalline compounds, where the dichroic azo coloring agent compound is 10% to 30% by mass with respect to a mass of a total solid content of the light-absorbing anisotropic layer, a degree of alignment of the light-absorbing anisotropic layer is 0.92 or higher, the refractive index-adjusting layer is formed of a composition containing a crosslinkable group compound, and has an in-plane average refractive index of 1.55 to 1.70 (550 nm λ), and an angle formed by an in-plane slow axis of the optically anisotropic layer and an absorption axis of the light-absorbing anisotropic layer is 45°±10°.