OLED Organic Layer Composition for Electron Leak Suppression

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Solution Overview

Problem

Organic light-emitting devices face efficiency issues due to electron leaks from the emission layer to the hole transport region, leading to increased currents and voltages, which reduce device efficiency and lifespan.

Innovation Solution

Incorporating a specific organic layer with a first compound represented by Formula 1 and a second compound selected from Formulae 2-1 to 2-3, which form a hole transport region, effectively reducing electron leaks and enhancing exciton generation and light emission efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If conventional organic layer materials are used, then device structure is simple, but electron leaks from emission layer to hole transport region causing reduced efficiency and lifespan

Engineering Contradiction:
Improvedevice lifespanVSAvoidelectron leak
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

An electron blocking layer is introduced as an intermediary component between the emission layer and hole transport region. This layer specifically blocks electron leakage while maintaining hole transport functionality, thereby reducing energy loss from electron leaks and improving device reliability and lifespan without compromising the basic device structure

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The organic layer is constructed using composite materials with distinct functional properties: the emission layer uses compounds with specific triplet energy levels for efficient exciton generation, while the electron blocking layer uses materials with appropriate LUMO levels to prevent electron leakage. This composite structure addresses both efficiency and reliability requirements simultaneously

Inventive Principle:
Principle #40Composite materials

2Productivity

If electron leaks are reduced through material optimization, then light emission efficiency improves, but device complexity increases due to multiple compound requirements

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidorganic layer structure
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

Different regions of the organic layer are assigned specific material properties tailored to their functional requirements: the emission layer uses compounds with high triplet energy levels (2.5-3.5 eV) for efficient exciton generation, while the electron blocking layer uses materials with appropriate LUMO levels (2.0-3.0 eV) to prevent electron leakage. This localized optimization improves light emission efficiency without requiring complete redesign of the entire device structure

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The invention optimizes specific material parameters within defined ranges: triplet energy levels of 2.5-3.5 eV for emission layer compounds and LUMO levels of 2.0-3.0 eV for electron blocking layer compounds. By controlling these parameters within optimal ranges rather than seeking perfect values, the invention achieves high light emission efficiency while maintaining practical device complexity

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If conventional emission layer compounds are used, then manufacturing is simpler, but excitons do not efficiently contribute to light emission due to electron leaks

Engineering Contradiction:
Improvematerial depositionVSAvoidexciton loss
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The electron blocking layer serves as a mediator that prevents exciton loss by blocking electron leakage from the emission layer. This layer allows holes to pass through while blocking electrons, ensuring that excitons generated in the emission layer efficiently contribute to light emission rather than being lost to electron leaks, all while maintaining conventional manufacturing processes

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The emission layer compounds are selected with intrinsic properties (triplet energy levels of 2.5-3.5 eV) that enable them to efficiently generate and utilize excitons for light emission. The materials self-optimize exciton utilization by their energy level characteristics, reducing exciton loss without requiring complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed solution minimizes electron leaks, improves light emission efficiency, and extends the lifespan of organic light-emitting devices by ensuring that most excitons contribute to light emission rather than causing current increases.

Implementation Method 1

Holes injected from the first electrode may move toward the emission layer through the hole transport region

Methodology Applied
Scientific EffectHole transport: Conduction (electrical)

Implementation Method 2

electrons injected from the second electrode may move toward the emission layer through the electron transport region

Methodology Applied
Scientific EffectElectron transport: Conduction (electrical)

Implementation Method 3

Carriers, such as the holes and the electrons, may then recombine in the emission layer to generate excitons. When the excitons drop from an excited state to a ground state, light is emitted

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11910707B2Organic light-emitting device
Publication Date: 2024.02.20 SAMSUNG DISPLAY CO LTD
  • US11910707B2 patent drawing
  • US11910707B2 patent drawing
  • US11910707B2 patent drawing

AI summary

According to one or more embodiments, an organic light-emitting device includes: a first electrode; a second electrode; and an organic layer between the first electrode and the second electrode, the organic layer including an emission layer. The organic layer includes a first compound represented by Formula 1 and a second compound represented by one selected from Formulae 2-1 to 2-3: