OLED Light Extraction via Selective Transparent Conductor Placement

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Solution Overview

Problem

Conventional organic light-emitting devices face challenges in optimizing the optical path length for multiple color emissions, leading to variations in luminance and requiring complex processes to adjust the thickness of transparent electrodes, which can result in increased drive voltage and surface discontinuities.

Innovation Solution

The organic light-emitting device employs a structure where the transparent conductive layer is formed with the same thickness for all elements, with the stacking order of reflection and transparent conductive layers adjusted based on emission colors to optimize light extraction efficiency, eliminating the need for complex thickness adjustments and etching processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Illumination intensity

If the thickness of the transparent conductive layer is adjusted for each emission color to optimize optical path length, then light extraction efficiency is improved, but the production process becomes complex and surface discontinuities occur

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidproduction process complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent applies local quality by positioning the transparent conductive layer selectively - only in regions where it is needed for optical path optimization. For red emission elements, the transparent conductive layer is placed between the reflective electrode and the organic compound layer. For green and blue emission elements, the transparent conductive layer is omitted. This localized application optimizes light extraction for red elements without complicating the overall production process or creating surface discontinuities.

Inventive Principle:
Principle #3Local quality

2Illumination intensity

If the thickness of the transparent conductive layer is varied for each emission color, then optical path length is optimized, but drive voltage increases and surface discontinuities are created

Engineering Contradiction:
Improveoptical path length optimizationVSAvoiddrive voltage
Core Design Contradiction:
Illumination intensityVSStress or pressure

Solution Approach 1:

The patent uses local quality to avoid varying the thickness of the transparent conductive layer across different emission colors. Instead, the layer is selectively present only where needed (for red emission). This approach maintains uniform thickness where the layer exists, preventing drive voltage increases and surface discontinuities that would result from thickness variation across different color elements.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If etching processes are used to adjust transparent electrode thickness for each color, then optical characteristics are improved, but manufacturing complexity and production time increase

Engineering Contradiction:
Improveoptical characteristicsVSAvoidproduction speed
Core Design Contradiction:
Illumination intensityVSProductivity

Solution Approach 1:

The patent applies preliminary action by pre-determining the regions where the transparent conductive layer should be present during the deposition process. The layer is formed only in the necessary regions (red emission areas) from the beginning, eliminating the need for subsequent etching processes to adjust thickness or create patterns. This approach maintains optimal optical characteristics while preserving high production speed.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances light extraction efficiency while reducing surface discontinuities and simplifying the production process, maintaining optimal electric characteristics without increasing drive voltage across different emission colors.

Implementation Method 1

a first electrode having a light reflection layer and a transparent conductive layer... the light reflection layer of the first organic light-emitting element is formed between the substrate and the transparent conductive layer

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

a first electrode having a light reflection layer and a transparent conductive layer... a thickness of the transparent conductive layer of the first organic light-emitting element is the same as a thickness of the transparent conductive layer of the second organic light-emitting element

Methodology Applied
Scientific EffectLight transmission: Refraction

Implementation Method 3

an organic light-emitting element which emits light when an electric current is applied to an organic compound layer containing a light-emitting layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS7923920B2Organic light-emitting elements of LED with light reflection layers in each spaced on opposite sides of transparent conductive layer
Publication Date: 2011.04.12 CANON KK
  • US7923920B2 patent drawing
  • US7923920B2 patent drawing
  • US7923920B2 patent drawing

AI summary

An organic light-emitting device has a substrate and a plurality of organic light-emitting elements formed on the substrate. The plurality of the organic light-emitting elements include a first light-emitting element emitting light of a first emission color, and a second light-emitting element emitting light of a different emission color. Each light-emitting element has, in sequence, a first electrode having a light reflection layer and a transparent conductive layer, an organic compound layer containing a light-emitting layer, and a second electrode on the substrate. The light reflection layer of the first element is between the substrate and the transparent conductive layer and the light reflection layer of the second element is between the transparent conductive layer and the organic compound layer. A thickness of the transparent conductive layer of the first and second organic light-emitting elements is the same.