OLED Light Recycle Layer for Color Purity and Efficiency

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing OLED display technologies face challenges in achieving both high photo-efficiency and color purity, particularly when incorporating quantum dots, as they often result in inefficient light conversion and color reproduction due to the random emission of light in all directions.

Innovation Solution

A display device structure is introduced, featuring a light recycle layer with specific transmittance properties for blue light and reflective properties for red and green light, combined with a color filter layer using quantum dots to convert blue light into red and green light, ensuring improved light directionality and color purity. This structure includes a slanted pixel define layer, an organic emission layer extending beyond the color filter layer, and a light recycle layer with a core-shell quantum dot configuration to enhance light recycling and conversion efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If quantum dots are incorporated into OLED display to improve color purity, then color purity is improved, but light conversion efficiency deteriorates due to random light emission in all directions

Engineering Contradiction:
Improvecolor purityVSAvoidlight conversion efficiency
Core Design Contradiction:
Measurement precisionVSUse of energy by moving object

Solution Approach 1:

A light recycle layer is introduced as an intermediary component between the organic emission layer and color filter layer. This layer reflects light that would otherwise be lost, directing it back toward the color filter layer to improve light conversion efficiency while maintaining the quantum dot color filter's color purity enhancement function.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent recovers light that would normally be discarded or lost in the display structure. The light recycle layer captures and redirects light from the organic emission layer that misses the color filter layer, preventing energy waste and improving overall light conversion efficiency while preserving the color purity benefits of quantum dots.

Inventive Principle:
Principle #34Discarding and recovering

2Use of energy by moving object

If the organic emission layer width is made longer than the color filter layer width, then light conversion efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight conversion efficiencyVSAvoidlayer structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The display device is segmented into distinct functional layers with clearly defined width relationships. The organic emission layer is designed with a larger width than the color filter layer, creating an overlapping structure that improves light conversion efficiency. This segmentation allows each layer to perform its specific function optimally without unnecessary complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent addresses the width dimension relationship between layers to improve light conversion efficiency. By making the organic emission layer wider than the color filter layer in the horizontal dimension, more light from the emission layer can reach the color filter layer, improving efficiency without adding vertical complexity to the layer stack.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Productivity

If a light recycle layer with specific transmittance properties is added, then photo-efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvephoto-efficiencyVSAvoidnumber of layers
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The light recycle layer serves as a mediator between the organic emission layer and color filter layer. It has specific transmittance properties that allow it to transmit useful light while reflecting light that would otherwise be lost, thereby improving photo-efficiency. This intermediary layer integrates smoothly into the existing layer structure without requiring fundamental redesign.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The light recycle layer is designed with specific optical parameters, particularly transmittance properties, that are optimized to improve photo-efficiency. By controlling the transmittance of this layer, the patent achieves better light management and photo-efficiency enhancement while maintaining a relatively simple additive layer structure.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed structure significantly enhances photo-efficiency and color purity by effectively recycling and converting light, ensuring improved light directionality and color reproduction, while maintaining a cost-effective and simplified manufacturing process.

Implementation Method 1

a color filter layer using quantum dots to convert blue light into red and green light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

a light recycle layer with specific transmittance properties for blue light and reflective properties for red and green light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS11700751B2Display device
Publication Date: 2023.07.11 SAMSUNG ELECTRONICS CO LTD
  • US11700751B2 patent drawing
  • US11700751B2 patent drawing
  • US11700751B2 patent drawing

AI summary

A display device includes a first electrode, a pixel define layer disposed on the first electrode, the pixel define layer including an opening, an organic emission layer disposed on the pixel define layer, the organic emission layer in electrical communication with the first electrode through the opening, a second electrode disposed on the organic emission layer, a light recycle layer disposed on the second electrode, and a color filter layer disposed on the light recycle layer, the color filter layer including a quantum dot, wherein a width of the organic emission layer is longer than a width of the color filter layer.