OLED Mixed Organic Layer Doping for Voltage and Efficiency

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Solution Overview

Problem

Conventional organic light-emitting devices face challenges in achieving high emission efficiency and long lifetime due to low molecular weight doping materials causing chamber contamination and increased operating voltage, as well as low efficiency and short lifetime of electron transport layers formed with alkali metals.

Innovation Solution

Incorporating a mixed organic layer with a fluorene derivative and a pyrazine derivative, and an electron transport layer with lithium quinolate and a pyridine derivative, to enhance emission efficiency and reduce operating voltage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by stationary object

If a hole transport layer is doped with F4TCNQ to reduce power consumption, then operating voltage decreases, but chamber contamination occurs and emission efficiency degrades

Engineering Contradiction:
Improvepower consumptionVSAvoidchamber contamination
Core Design Contradiction:
Use of energy by stationary objectVSObject-generated harmful factors

Solution Approach 1:

The patent changes the molecular weight parameter of the doping material from low (F4TCNQ) to high (new compound of formula 1). This parameter change resolves the contradiction by enabling effective doping without chamber contamination, as the higher molecular weight compound does not contaminate the deposition chamber while still achieving the desired voltage reduction and emission efficiency.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces the conventional low molecular weight doping material (which causes contamination and must be avoided) with a high molecular weight compound that serves the same functional purpose without the harmful side effects. The new compound acts as a disposable doping agent that can be used freely without contaminating the chamber.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

2Reliability

If the thickness of hole transport layer is increased to 500 Å or more to prevent dark spots, then foreign substance expression is prevented, but hole transport efficiency decreases and operating voltage increases

Engineering Contradiction:
Improvedark spot preventionVSAvoidoperating voltage
Core Design Contradiction:
ReliabilityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the material composition parameter of the hole transport layer by introducing a doping compound of formula 1. This parameter change allows the layer to maintain sufficient thickness (500 Å or more) for reliability while the doping enhances hole transport efficiency, thereby preventing operating voltage increase despite the increased thickness.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite hole transport layer by combining the base hole transport material with the doping compound of formula 1. This composite structure provides both the thickness needed for reliability (dark spot prevention) and the enhanced hole transport efficiency needed to maintain low operating voltage.

Inventive Principle:
Principle #40Composite materials

3Reliability

If electron transport layer is formed by doping with alkali metal, then electron transport function is achieved, but efficiency is low and lifetime is short

Engineering Contradiction:
Improvedevice lifetimeVSAvoidemission efficiency
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent changes the chemical composition parameter of the electron transport layer by using lithium quinolate and pyridine derivative instead of conventional alkali metal doping. This parameter change simultaneously improves both emission efficiency and device lifetime, resolving the contradiction between the two parameters.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent creates a composite electron transport layer using lithium quinolate in combination with pyridine derivative compounds of formula 32. This composite material provides superior electron transport efficiency and extended device lifetime compared to conventional alkali metal-doped layers.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The proposed configuration results in organic light-emitting devices with increased emission efficiency and reduced power consumption, while maintaining a low operating voltage and extended device lifetime.

Implementation Method 1

a mixed organic layer between the emission layer and the first electrode, wherein the mixed organic layer includes a fluorene derivative and a pyrazine derivative

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 2

an electron transport layer between the emission layer and the second electrode, wherein the electron transport layer includes a lithium quinolate and a pyridine derivative

Methodology Applied
Scientific EffectDoping: Dopants

Implementation Method 3

Organic light-emitting devices generate light by a recombination of electrons and holes in an organic layer interposed between electrodes when a current is applied to the organic layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8999524B2Organic light-emitting device
Publication Date: 2015.04.07 SAMSUNG DISPLAY CO LTD
  • US8999524B2 patent drawing
  • US8999524B2 patent drawing
  • US8999524B2 patent drawing

AI summary

An organic light-emitting device includes a first electrode, a mixed organic layer, an emission layer, an electron transport layer, and a second electrode. The mixed organic layer contains a fluorene derivative and a pyrazine derivative, and the electron transport layer contains a lithium quinolate and a pyridine derivative.