Organic Electroluminescence Device Mixing-Preventing Layer

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Solution Overview

Problem

In organic electroluminescence devices, the formation of a mixing layer at the interface between the hole injection layer and the anode shortens the device's lifetime due to material mixing, which degrades the element.

Innovation Solution

A mixing-preventing layer made of a fluorine group-containing high molecular material is introduced between the hole injection layer and the luminescent layer to prevent direct contact and material mixing, using a liquid-phase method for forming the layer with a thickness of 5 nm or less.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a hole injection layer is disposed directly on the anode to enhance luminescence efficiency, then luminescence efficiency is improved, but a mixing layer forms at the interface between the hole injection layer and the luminescent layer over time, shortening device lifetime

Engineering Contradiction:
Improveluminescence efficiencyVSAvoiddevice lifetime
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

A mixing-preventing layer is introduced as an intermediary between the hole injection layer and the luminescent layer. This layer acts as a barrier that prevents direct contact and material mixing between the two layers, thereby eliminating the formation of the harmful mixing layer while maintaining the hole injection function. The mixing-preventing layer specifically prevents the diffusion of materials that would otherwise create the degradation-causing mixing layer at the interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The device structure is segmented by dividing the interface region into three distinct layers: the hole injection layer, the mixing-preventing layer, and the luminescent layer. This segmentation creates clear boundaries between functional regions, preventing the uncontrolled mixing of materials that occurs in the conventional two-layer structure. The mixing-preventing layer serves as a distinct segment that isolates the other two layers from direct interaction.

Inventive Principle:
Principle #1Segmentation

2Duration of action of stationary object

If a mixing-preventing layer is introduced between the hole injection layer and the luminescent layer to prevent material mixing, then device lifetime is extended, but the device structure becomes more complex

Engineering Contradiction:
Improvedevice lifetimeVSAvoidlayer structure complexity
Core Design Contradiction:
Duration of action of stationary objectVSDevice complexity

Solution Approach 1:

The mixing-preventing layer is implemented as an ultrathin film with a thickness of 0.1 nm to 5 nm. This thin film approach provides the necessary barrier function to prevent material mixing while minimizing the addition of structural complexity. The film is thin enough that it does not significantly impact the overall device architecture or create substantial manufacturing complexity, yet thick enough to provide effective prevention of interlayer mixing.

Inventive Principle:
Principle #30Flexible shells and thin films

3Device complexity

If the mixing-preventing layer is made very thin (0.1 nm to 5 nm) to minimize structural impact, then the layer provides effective barrier function without excessive complexity, but the thickness control during manufacturing becomes more difficult

Engineering Contradiction:
Improvestructural simplicityVSAvoidthickness control precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The thickness of the mixing-preventing layer is optimized within a specific range of 0.1 nm to 5 nm. This parameter optimization ensures that the layer is thin enough to minimize structural complexity and manufacturing challenges, while still providing sufficient barrier function to prevent material mixing. The lower bound of 0.1 nm ensures the layer is thin enough for practical manufacturing, while the upper bound of 5 nm ensures adequate barrier performance.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively inhibits the formation of a mixing layer, thereby extending the lifetime of the organic electroluminescence device and maintaining initial brightness and efficiency.

Implementation Method 1

since the mixing-preventing layer is made of a fluorine compound, which is excellent in non-adhesive properties, the hole injection layer and the luminescent layer hardly adhere to each other, and the formation of a mixing layer is effectively prevented

Methodology Applied
Scientific EffectNon-adhesive properties of fluorine compound:

Data Source

PatentUS7932668B2Organic electroluminescence device and method of manufacturing organic electroluminescence device
Publication Date: 2011.04.26 SHIHENG CREATION LTD
  • US7932668B2 patent drawing
  • US7932668B2 patent drawing
  • US7932668B2 patent drawing

AI summary

An organic electroluminescence device includes a pair of electrodes; a hole injection layer and a luminescent layer disposed between the pair of electrodes; and a mixing-preventing layer disposed between the hole injection layer and the luminescent layer and preventing mixing of the material constituting the hole injection layer and the material constituting the luminescent layer.