OLED Panel Multilayer Inorganic Film Packaging Structure

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Solution Overview

Problem

Current OLED panels with a packaging structure of inorganic film layer-organic film layer-inorganic film layer exhibit poor performance in blocking external water and oxygen, which negatively affects the light emitting efficiency.

Innovation Solution

A thin film packaging structure comprising multiple inorganic film layers with specific refractive indices and thicknesses is used to cover the organic light emitting layer, including a first inorganic film layer with a higher refractive index than the first organic film layer, and second, third, and fourth inorganic film layers with refractive indices lower than the third, to enhance light emitting efficiency while maintaining water and oxygen resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a single inorganic film layer is used for packaging, then water and oxygen blocking performance is improved, but light emitting efficiency deteriorates due to high reflectivity

Engineering Contradiction:
Improvewater and oxygen blockingVSAvoidlight emitting efficiency
Core Design Contradiction:
Object-affected harmful factorsVSLoss of energy

Solution Approach 1:

The single inorganic film layer is segmented into multiple inorganic film layers with alternating high and low refractive indices. This segmentation allows the structure to simultaneously achieve effective water and oxygen blocking while reducing overall light reflectivity through the alternating refractive index pattern, thereby improving light emitting efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses composite material structure by combining inorganic film layers with different refractive indices (high refractive index layers and low refractive index layers) to create a multilayer packaging structure. This composite approach enables the system to achieve both protective function (water and oxygen blocking) and optical optimization (reduced reflectivity) that cannot be achieved with a single material.

Inventive Principle:
Principle #40Composite materials

2Loss of energy

If multiple inorganic film layers with alternating refractive indices are used, then light emitting efficiency is improved by reducing reflectivity, but device complexity increases

Engineering Contradiction:
Improvelight emitting efficiencyVSAvoidpackaging structure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent optimizes specific parameters of the multilayer structure including the refractive index values of each layer, the thickness of each film layer, and the number of alternating high and low refractive index layers. By carefully controlling these parameters, the structure achieves effective light management with reduced reflectivity while keeping the complexity manageable through systematic parameter optimization rather than arbitrary design.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The multilayer inorganic film structure improves light emitting efficiency by reducing light loss and maintaining effective water and oxygen resistance, increasing the OLED panel's performance beyond prior art.

Implementation Method 1

a refractive index of the first inorganic film layer is greater than a refractive index of the first organic film layer; a refractive index of the second inorganic film layer and a refractive index of the fourth inorganic film layer are both smaller than a refractive index of the third inorganic film layer

Methodology Applied
Scientific EffectOptical interference: Interference

Data Source

PatentUS20190296268A1OLED panel and its method of manufacturing, OLED display
Publication Date: 2019.09.26 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US20190296268A1 patent drawing
  • US20190296268A1 patent drawing

AI summary

The present disclosure discloses an OLED panel and an OLED display. The OLED panel includes an OLED device and a thin film packaging structure formed on the OLED device. The thin film includes a first inorganic film layer, a first organic film layer, a second inorganic film layer, a third inorganic film layer and a fourth inorganic film layer set in sequence. The refractive index of the first inorganic film layer is greater than that of the first organic film layer, and the refractive index of the second inorganic film layer and the refractive index of the fourth inorganic film layer are both smaller than that of the third inorganic film layer. The light emitting efficiency of the OLED panel can be improved based on above structure of the OLED panel.