OLED Multi-Layer Structure Enhancing Electron-Hole Recoupling

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Solution Overview

Problem

The existing organic light emitting diodes (OLEDs) face inefficiencies in electron and hole re-coupling due to energy level differences and simple membrane structures, leading to poor emitting efficiency and shorter device lifetime.

Innovation Solution

The OLED employs a complex multi-layer structure comprising specific layers such as a first and second hole-transporting layer, a light-emitting layer with a lower unoccupied molecular orbital energy level, an electron-transporting layer, and an electron injection layer, with precise thicknesses and materials like PEDOT:PSS, TAPC, and MDP3FL, to enhance electron confinement and re-coupling opportunities.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a simple membrane structure is used in OLED, then the device complexity is reduced, but the electron-hole re-coupling efficiency deteriorates

Engineering Contradiction:
Improvemembrane structure complexityVSAvoidelectron-hole re-coupling efficiency
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The membrane structure is divided into multiple functional layers including hole-transporting layer, light-emitting layer, and electron-transporting layer. Each layer is segmented with specific thicknesses (hole-transporting layer: 5-20 nm, light-emitting layer: 30-50 nm, electron-transporting layer: 10-30 nm) to independently control charge carrier transport and re-coupling processes, thereby improving re-coupling efficiency while maintaining manageable device complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the membrane structure are assigned different material properties and thicknesses to optimize local functions. The hole-transporting layer uses materials with specific hole mobility, the light-emitting layer is positioned at the interface with specific thickness to maximize re-coupling, and the electron-transporting layer has tailored electron mobility characteristics, creating local quality variations that enhance overall device performance

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the emitting efficiency and brightness of OLEDs, extending their lifetime by effectively confining electrons and preventing electrode destruction.

Implementation Method 1

the electrons and electronic holes, produced by the first electrode and the second electrode, propagate and re-couple inside the organic light-emitting layer as a result of external electrical field, so as to release energies to ignite the emitting molecules of the organic light-emitting layer lighting

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS8188490B2Organic light emitting diode and manufacturing method thereof
Publication Date: 2012.05.29 NATIONAL TSING HUA UNIVERSITY
  • US8188490B2 patent drawing
  • US8188490B2 patent drawing
  • US8188490B2 patent drawing

AI summary

The present invention discloses an organic light emitting diode and a manufacturing method thereof. The OLED comprises a first electrode, a first hole-transporting layer disposed on the first electrode, a second hole-transporting layer disposed on the first hole-transporting layer, a first light-emitting layer disposed on the second hole-transporting layer, an electron-transporting layer disposed on the first light-emitting layer, an electron injection layer disposed on the electron-transporting layer and a second electrode disposed on the electron injection layer. The energy level of the first light-emitting layer in the lowest unoccupied molecular orbital is lower than that of the second hole-transporting layer, and the thickness of the first hole-transporting layer is larger than that of the second hole-transporting layer.