OLED Protective Diode Using Organic Layer Stack

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Solution Overview

Problem

Organic light-emitting diodes (OLEDs) are vulnerable to damage from electrostatic discharges, which can cause short-circuiting or latent leakage current paths, leading to reduced lifespan due to incorrect polarity connections or electrostatic discharges, and existing ESD protective diodes based on inorganic materials have poor adhesion to carrier substrates.

Innovation Solution

An organic light-emitting diode with a protective diode formed by an organic layer stack, comprising the same materials as the organic layer sequence, mounted on the carrier substrate, providing protection against electrostatic discharges without the need for additional separate ESD diodes, and ensuring the protective diode is situated laterally alongside the organic layer sequence.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If inorganic ESD protective diodes are used, then protection against electrostatic discharges is provided, but adhesion to carrier substrate is poor

Engineering Contradiction:
ImproveESD protectionVSAvoidadhesion
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The protective diode is constructed using the same organic materials as the OLED's organic layer sequence, ensuring homogeneous material composition throughout the device. This eliminates the adhesion problems between inorganic ESD diodes and organic OLED structures, while maintaining effective electrostatic discharge protection.

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The protective diode combines organic semiconductor materials with the OLED's existing organic layer structure, creating a composite device where the ESD protection function is integrated into the organic material system. This composite approach ensures compatible thermal expansion, adhesion, and mechanical properties between the protective diode and carrier substrate.

Inventive Principle:
Principle #40Composite materials

2Reliability

If separate ESD protective diodes are added, then protection against electrostatic discharges is provided, but device complexity increases

Engineering Contradiction:
ImproveESD protectionVSAvoidstructure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The protective diode is merged with the OLED's organic layer sequence, sharing common materials, fabrication processes, and structural elements. This integration eliminates the need for separate ESD diode components and their associated mounting, wiring, and encapsulation, thereby reducing overall device complexity while maintaining ESD protection functionality.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The organic layer sequence serves dual functions: as the active light-emitting structure of the OLED and as the protective diode structure for ESD protection. This multi-functionality is achieved by configuring the organic layers to provide both optoelectronic performance and electrostatic discharge protection, eliminating the need for dedicated separate protective components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The organic layer stack protective diode effectively shields the OLED from electrostatic discharges, preventing damage and extending the device's lifespan by integrating ESD protection directly onto the carrier substrate using organic materials, improving adhesion and operational reliability.

Implementation Method 1

protection against damage resulting from electrostatic discharges

Methodology Applied
Scientific EffectElectrostatic discharge: Electrostatic Discharge

Implementation Method 2

current flow in a lateral direction, in a direction from the first electrode towards the second electrode

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9246121B2Organic light-emitting diode
Publication Date: 2016.01.26 DOLYA HOLDCO 5 LTD
  • US9246121B2 patent drawing
  • US9246121B2 patent drawing
  • US9246121B2 patent drawing

AI summary

In at least one embodiment, the organic light-emitting diode (10) comprises a carrier substrate (1) and a first electrode (21). Furthermore, the organic light-emitting diode (10) comprises an organic layer sequence (3) having at least one active layer (30) for generating an electromagnetic radiation. The organic layer sequence (3) is situated at a side of the first electrode (21) which faces away from the carrier substrate (1). Moreover, the organic light-emitting diode (10) comprises a second electrode (22), which is mounted at a side of the organic layer sequence (2) which faces away from the carrier substrate (1). Furthermore, the organic light-emitting diode (10) comprises a protective diode (4) designed for protection against damage from electrostatic discharges. The protective diode (4) is mounted on the carrier substrate (1) and is situated at the same main side (11) of the carrier substrate (1) as the organic layer sequence (3).