OLED Outcoupling Component Cross-talk Reduction

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current techniques for enhancing light extraction in OLED displays, such as microlens arrays and scattering films, face challenges with optical cross-talk and low contrast due to back scattering, which are not effectively addressed in full-color displays.

Innovation Solution

The implementation of outcoupling components like microlenses or scattering layers with specific refractive indices and geometries, positioned close to the emissive regions, along with a spacing layer and a defocusing layer, to optimize light extraction while minimizing cross-talk and maintaining high contrast.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If microlens arrays are used to enhance light extraction, then light extraction efficiency is improved, but optical cross-talk increases

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidoptical cross-talk
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The patent applies different optical properties to different regions of the display. Specifically, outcoupling components (microlenses) are positioned only over emissive regions where light extraction enhancement is needed, while non-emissive regions use alternative structures. This local differentiation allows improved light extraction where required without introducing cross-talk in non-emissive areas, thereby resolving the contradiction between extraction efficiency and cross-talk prevention.

Inventive Principle:
Principle #3Local quality

2Loss of energy

If scattering films are used to enhance light extraction, then light extraction efficiency is improved, but contrast ratio deteriorates due to back scattering

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcontrast ratio
Core Design Contradiction:
Loss of energyVSIllumination intensity

Solution Approach 1:

The patent segments the light extraction enhancement function into two distinct components: outcoupling components (microlenses) for improving extraction efficiency and light blocking structures for maintaining contrast ratio. The microlenses are positioned to extract light forward without causing back scattering, while separate light blocking elements prevent contrast degradation. This segmentation allows each component to optimize its specific function without the trade-offs inherent in using scattering films alone.

Inventive Principle:
Principle #1Segmentation

3Loss of energy

If outcoupling components are positioned close to emissive regions, then light extraction efficiency is improved, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidpositioning accuracy
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent integrates multiple functions into the outcoupling component structure itself. The microlenses are designed to simultaneously serve as both the light extraction enhancement element and the positioning reference structure. By making the outcoupling component self-aligning and multi-functional, the system reduces the need for separate high-precision alignment steps, thereby maintaining close positioning for optimal extraction efficiency while reducing overall manufacturing precision requirements.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances light extraction efficiency and reduces optical cross-talk, achieving improved display performance with increased light output and contrast ratios in OLED displays.

Implementation Method 1

an outcoupling component disposed over the emissive region... The outcoupling component may have an index of refraction nlens

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS11121346B2OLED devices having improved efficiency
Publication Date: 2021.09.14 UNIVERSAL DISPLAY CORP
  • US11121346B2 patent drawing
  • US11121346B2 patent drawing
  • US11121346B2 patent drawing

AI summary

Devices, components and fabrication methods are provided for improving the efficiency of OLED displays. An outcoupling component such as a microlens array (MLA) is attached to an OLED, with a relatively small distance between the MLA and the OLED. Cross-talk and back scattering are reduced by the use of colored lenses, focusing layers, and other methods.