OLED Display Panel Refraction Structure for Large-Angle Light Extraction

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Solution Overview

Problem

Existing OLED display panels suffer from limited light output efficiency due to large-angle light being trapped inside the panel, which cannot contribute to pixel light emission.

Innovation Solution

A display panel design incorporating a light-extraction layer with a cushion layer, a first refracting layer, and a second refracting layer, where the first refracting layer is inclined to deflect large-angle light towards the front view direction, reducing total reflection and enhancing light output efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a conventional OLED display panel structure is used, then the device achieves self-luminous characteristics and flexibility, but large-angle light is trapped inside the panel reducing light output efficiency

Engineering Contradiction:
Improvelight output efficiencyVSAvoidpanel structure simplicity
Core Design Contradiction:
Loss of energyVSEase of manufacture

Solution Approach 1:

The light-extraction layer is divided into multiple functional sub-layers: a cushion layer with curved surface for initial light deflection, a first refracting layer for further refraction, and a second refracting layer for additional light extraction. This segmentation allows each layer to perform a specific function in the light extraction process, progressively improving light output efficiency without overwhelming structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The cushion layer is designed with a curved surface that protrudes toward the light-emitting surface, adding a three-dimensional geometric dimension to the otherwise planar panel structure. This curvature creates variable incident angles for trapped light, enabling large-angle light to be deflected toward the front view direction and extracted from the panel

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Loss of energy

If the light-extraction layer with multiple refracting layers is added, then light output efficiency is improved by deflecting large-angle light, but the device structure becomes more complex

Engineering Contradiction:
Improvelight output efficiencyVSAvoidlight-extraction layer structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The light-extraction layer is designed as a multi-functional structure where the cushion layer provides both mechanical cushioning and optical refraction functions, while the first and second refracting layers work together to progressively extract light at different angles. This multi-functionality reduces the need for separate dedicated components for each function, managing structural complexity while achieving comprehensive light extraction

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The light-extraction layer employs composite material design with different refractive indices for the cushion layer, first refracting layer, and second refracting layer. This composite structure creates optimal refraction conditions at each interface, enabling efficient light extraction while maintaining a unified integrated layer structure rather than separate components

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves light output efficiency by deflecting large-angle light towards the front view, reducing total reflection and enhancing the overall light emission of the display panel.

Implementation Method 1

a first refracting layer and a second refracting layer that are stacked, and the first refracting layer is located between the cushion layer and the second refracting layer

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 2

part of large-angle light emitted by a current organic light-emitting device is limited inside the display panel, and cannot emit out of the display panel to contribute to pixel light emission

Methodology Applied
Scientific EffectTotal internal reflection: Total Internal Reflection

Data Source

PatentUS12514070B2Display panel, method for manufacturing the same, and display apparatus
Publication Date: 2025.12.30 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US12514070B2 patent drawing
  • US12514070B2 patent drawing
  • US12514070B2 patent drawing

AI summary

A display panel, a method for manufacturing the same and a display apparatus are provided. In an embodiment, the display panel includes: a substrate, a display layer located on a side of the substrate, and a light-extraction layer located on a side of the display layer opposite to the substrate. In an embodiment, he display layer includes light-emitting elements and a pixel-definition layer located between adjacent light-emitting elements. In an embodiment, he light-extraction layer includes a cushion layer, a first refracting layer and a second refracting layer that are stacked, and the first refracting layer is located between the cushion layer and the second refracting layer.