OLED Panel Island Partitioning for Luminance Uniformity

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Solution Overview

Problem

Current lighting devices, such as incandescent and fluorescent lamps, face issues with energy efficiency and color rendering, while LED-based devices have limitations in heat dissipation and high production costs, and existing OLED panels struggle with luminance uniformity and light emission efficiency.

Innovation Solution

An OLED panel configuration including a substrate, auxiliary wiring patterns, electrodes, a passivation layer, an OLED light emitting structure, and an encapsulating layer, where the second auxiliary wiring pattern forms island-shaped areas to prevent decreases in luminance uniformity and light emission efficiency, and the first auxiliary wiring pattern helps in stable electrode disposition, reducing the need for high-priced sapphire and improving heat management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If a large-area OLED panel is manufactured without partitioning, then the production area increases, but the luminance uniformity deteriorates

Engineering Contradiction:
ImproveOLED panel areaVSAvoidluminance uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent divides the large-area OLED panel into multiple island-shaped light emitting regions separated by non-light-emitting regions containing auxiliary wiring patterns. This segmentation prevents luminance uniformity deterioration while maintaining large overall panel area, as the partitioned structure allows independent optimization of each light emitting region.

Inventive Principle:
Principle #1Segmentation

2Loss of energy

If the OLED light emitting structure is disposed continuously across the entire area, then the light emission efficiency increases, but the luminance uniformity decreases

Engineering Contradiction:
Improvelight emission efficiencyVSAvoidluminance uniformity
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent creates local variations in the OLED structure by forming island-shaped light emitting regions with specific patterns, while non-light-emitting regions contain auxiliary wiring. This local quality differentiation allows optimal light emission efficiency in the light emitting regions while maintaining overall luminance uniformity through the partitioned configuration.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enables the manufacture of large-area OLED panels with improved luminance uniformity and light emission efficiency, reduced production costs, and enhanced heat dissipation, without the need for high-priced sapphire, while preventing short circuits and moisture ingress.

Implementation Method 1

an OLED (organic light emitting diode) panel for a lighting device

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10818868B2OLED panel for lighting device and method of manufacturing the same
Publication Date: 2020.10.27 LG DISPLAY CO LTD
  • US10818868B2 patent drawing
  • US10818868B2 patent drawing
  • US10818868B2 patent drawing

AI summary

An OLED panel for a lighting device is provided. The OLED panel for a lighting device may include a substrate; a first auxiliary wiring pattern disposed on the substrate; a first electrode disposed on a substrate on which the first auxiliary wiring pattern is disposed; a passivation layer disposed on the first electrode within an area where the first auxiliary wiring pattern is disposed; a second auxiliary wiring pattern disposed on the passivation layer to form a plurality of areas partitioned from each other; an OLED light emitting structure disposed in the plurality of areas partitioned by the second auxiliary wiring pattern; a second electrode disposed on the OLED light emitting structure and the second auxiliary wiring pattern; and, an encapsulating layer disposed on the second electrode. The OLED panel for a lighting device may form the respective OLED light emitting structures in an island shape, thereby improving luminance uniformity.