Organic Electroluminescent Display Panel Sealing Structure

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Solution Overview

Problem

The existing organic electroluminescent display panels face deterioration due to external water and oxygen infiltration through the sealant, which reduces their service life.

Innovation Solution

The solution involves a package cover plate with a first groove for the organic electroluminescent structure and at least one second groove for a curable sealant, along with a metal layer between protrusions of the package cover plate and the base substrate, ensuring a tight seal and enhanced adhesion properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If sealant is used to bond package cover plate and base substrate, then bonding is achieved, but water and oxygen infiltration occurs due to molecular gaps in cured sealant

Engineering Contradiction:
Improveseal performanceVSAvoidwater and oxygen infiltration
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The sealing structure is divided into multiple functional layers: a first sealant layer for initial bonding, a metal layer for barrier function, and a second sealant layer for enhanced sealing. This segmentation allows each layer to perform its specific function, with the metal layer specifically addressing the water and oxygen infiltration problem caused by molecular gaps in sealant alone.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent uses a composite sealing structure combining organic sealant materials with inorganic metal layer. This composite approach leverages the adhesive properties of sealant and the impermeable barrier properties of metal, effectively preventing water and oxygen infiltration while maintaining bonding functionality.

Inventive Principle:
Principle #40Composite materials

2Object-affected harmful factors

If metal layer is added between package cover plate and base substrate, then water and oxygen blocking is improved, but device complexity increases

Engineering Contradiction:
Improvewater and oxygen infiltrationVSAvoidsealing structure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The sealing and barrier functions are merged into a single integrated multilayer structure. The first sealant layer, metal layer, and second sealant layer work together as a unified sealing system, where the metal layer is embedded within the sealant layers rather than being a separate component. This integration reduces device complexity while maintaining effective water and oxygen blocking.

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If conventional sealing method is used, then fabrication is simple, but service life is reduced due to organic electroluminescent structure deterioration

Engineering Contradiction:
Improvefabrication simplicityVSAvoidservice life
Core Design Contradiction:
Ease of manufactureVSDuration of action of stationary object

Solution Approach 1:

The metal layer is deposited on the protrusion portions of the package cover plate before final assembly, creating a pre-formed barrier structure. This preliminary action ensures that the water and oxygen blocking capability is established before the organic electroluminescent structure is fully assembled, preventing deterioration from the outset and extending service life without complicating the overall fabrication process.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively blocks external water and oxygen, enhances the seal performance of the display panel, and reduces the thickness and cost of the metal layer, thereby extending the panel's lifespan and improving fabrication efficiency.

Implementation Method 1

a curable sealant is filled in an space enclosed by the at least one second groove and a surface of the base substrate to seal the package cover plate and the base substrate

Methodology Applied
Scientific EffectCuring:

Implementation Method 2

a metal layer is located between a protrusion portion of the package cover plate and the base substrate

Methodology Applied
Scientific EffectAdhesion: Adhesive

Data Source

PatentUS10158097B2Organic electroluminescent display panel and display device
Publication Date: 2018.12.18 BOE TECHNOLOGY GROUP CO LTD
  • US10158097B2 patent drawing
  • US10158097B2 patent drawing
  • US10158097B2 patent drawing

AI summary

An organic electroluminescent display panel, a fabrication method thereof, and a display device are provided. The organic electroluminescent display panel includes: a base substrate and a package cover plate disposed opposite to each other, and an organic electroluminescent structure disposed on the base substrate and provided between the base substrate and the package cover plate. The package cover plate has a first groove for accommodating the organic electroluminescent structure within a display region of the organic electroluminescent display panel; the package cover plate has at least one second groove surrounding the first groove and having a closed boundary within a non-display region of the organic electroluminescent display panel; the second groove accommodates a sealant; and a metal layer is located between a protrusion portion of the package cover plate and the base substrate.