OLED Pixel Arrangement with Asymmetric Groups for Color Purity

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Solution Overview

Problem

Existing OLED display technologies face challenges in efficiently arranging sub-pixels to maximize area while minimizing drive current and improving lifetime, often resulting in complex mask patterns and potential color mixing.

Innovation Solution

A novel pixel arrangement is introduced, featuring alternating groups of sub-pixels with asymmetrical and axisymmetric shapes, allowing for closer packing and simplified mask patterns, with specific orientations and outlines to prevent color mixing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If traditional sub-pixel arrangements are used, then manufacturing process is simpler, but display area utilization is lower and drive current is higher

Engineering Contradiction:
Improvedisplay area utilizationVSAvoidmask pattern complexity
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The patent employs asymmetrical sub-pixel shapes, particularly for the third sub-pixel type, to achieve more efficient space utilization. The asymmetrical design allows sub-pixels to be packed more tightly together, increasing the display area utilization while maintaining clear color separation through carefully designed asymmetrical boundaries

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from traditional rectangular grid arrangements to a more sophisticated multi-dimensional arrangement pattern. By organizing sub-pixels in alternating groups with specific geometric patterns and orientations, the design achieves better space efficiency without significantly increasing mask complexity

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Area of stationary object

If sub-pixels are arranged to maximize area efficiency, then display area utilization improves, but color mixing increases

Engineering Contradiction:
Improvedisplay area utilizationVSAvoidcolor mixing
Core Design Contradiction:
Area of stationary objectVSObject-affected harmful factors

Solution Approach 1:

The patent applies different shape characteristics to different sub-pixel types (first, second, and third sub-pixels) within the same pixel group. Each sub-pixel type has optimized local geometry that ensures proper light emission characteristics while preventing color mixing with adjacent sub-pixels, even in tightly packed arrangements

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The asymmetrical design of certain sub-pixels creates natural boundaries that prevent color mixing. The irregular shapes are specifically configured so that emission zones of different sub-pixels do not overlap, maintaining color purity while achieving high area utilization

Inventive Principle:
Principle #4Asymmetry

3Duration of action of stationary object

If conventional pixel arrangements are used, then manufacturing is easier, but drive current increases and lifetime decreases

Engineering Contradiction:
Improvedisplay device lifetimeVSAvoidmanufacturing process simplicity
Core Design Contradiction:
Duration of action of stationary objectVSEase of manufacture

Solution Approach 1:

The patent divides each pixel into multiple sub-pixel types (first, second, and third sub-pixels) with distinct functions and characteristics. This segmentation allows for optimized current distribution across different sub-pixels, reducing the overall drive current and extending device lifetime while maintaining a manufacturable structure through systematic arrangement patterns

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The new pixel arrangement enables more efficient use of display area, reduces drive current, and extends the lifetime of the display device while simplifying the manufacturing process.

Implementation Method 1

The sub-pixels are generally formed by evaporating organic light-emitting materials on an array substrate using a fine metal mask (FMM)

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS12359301B2Pixel arrangement, manufacturing method thereof, display panel, display device and mask
Publication Date: 2025.07.15 CHENGDU BOE OPTOELECTRONICS TECH CO LTD
  • US12359301B2 patent drawing
  • US12359301B2 patent drawing
  • US12359301B2 patent drawing

AI summary

A pixel arrangement including: first groups of sub-pixels arranged in a first direction, each of the first groups including first sub-pixels and third sub-pixels arranged alternately; and second groups of sub-pixels arranged in the first direction, each of the second groups including third sub-pixels and second sub-pixels arranged alternately. The first groups and the second groups are alternately arranged in a second direction perpendicular to the first direction. The first groups and the second groups are arranged to form third groups of sub-pixels arranged in the second direction and fourth groups of sub-pixels arranged in the second direction. The third groups and the fourth groups are alternately arranged in the first direction. Each of the third groups includes first sub-pixels and third sub-pixels arranged alternately. Each of the fourth groups includes third sub-pixels and second sub-pixels arranged alternately.