OLED Pixel Arrangement Structure for High Resolution

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Solution Overview

Problem

The development of high-resolution OLED display panels is hindered by the difficulty in fabricating precision metal masks due to increased sub-pixel resolution, leading to color mixing and reduced aperture ratio, which affects brightness and service life, and limits mass production.

Innovation Solution

A pixel arrangement structure featuring alternately arranged first and second sub-pixels forming virtual triangles with third sub-pixels, increasing pixel area and reducing fabrication complexity by sharing sub-pixels, thereby improving resolution and display performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the resolution of OLED display panel is increased, then the display quality is improved, but the fabrication difficulty of precision metal mask increases

Engineering Contradiction:
Improvedisplay resolutionVSAvoidfabrication difficulty of precision metal mask
Core Design Contradiction:
Measurement precisionVSEase of manufacture

Solution Approach 1:

The display panel is divided into different types of sub-pixels (first sub-pixels, second sub-pixels, and third sub-pixels) arranged in alternating patterns. This segmentation allows the precision metal mask to be designed with simpler, more manufacturable opening regions while still achieving high display resolution through the coordinated arrangement of different sub-pixel types.

Inventive Principle:
Principle #1Segmentation

2Measurement precision

If the resolution of OLED display panel is increased, then the display quality is improved, but color mixing phenomenon becomes more serious

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcolor mixing
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

Different regions of the display panel have different sub-pixel compositions. First pixel rows contain both first and second sub-pixels, while second pixel rows contain only third sub-pixels. This local variation in sub-pixel quality and arrangement allows for better color isolation in critical areas while maintaining high overall resolution, thereby reducing color mixing phenomena.

Inventive Principle:
Principle #3Local quality

3Object-generated harmful factors

If the opening region of precision metal mask is reduced to control linearity, then color mixing is reduced, but the aperture ratio is greatly reduced

Engineering Contradiction:
Improvecolor mixingVSAvoidaperture ratio
Core Design Contradiction:
Object-generated harmful factorsVSArea of stationary object

Solution Approach 1:

The patent combines multiple sub-pixel types (first, second, and third sub-pixels) in a coordinated arrangement where third sub-pixels are positioned at vertices of virtual triangles formed by first and second sub-pixels. This merging of different sub-pixel functions allows the precision metal mask to have larger opening regions without causing color mixing, as the different sub-pixel types work together to maintain color isolation while increasing the effective aperture ratio.

Inventive Principle:
Principle #5Merging (Combining)

4Measurement precision

If the sub-pixel arrangement density is increased to improve resolution, then the sensory resolution is improved, but the pixel area is reduced

Engineering Contradiction:
Improvesensory resolutionVSAvoidpixel area
Core Design Contradiction:
Measurement precisionVSArea of moving object

Solution Approach 1:

The patent transitions from conventional linear sub-pixel arrangements to a two-dimensional triangular lattice arrangement where third sub-pixels are positioned at vertices of virtual triangles. This dimensional change in the arrangement pattern allows for higher sensory resolution through better spatial distribution of sub-pixels while maintaining larger individual pixel areas, as the triangular configuration optimizes space utilization more efficiently than traditional linear arrangements.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This arrangement enhances the resolution, reduces manufacturing difficulties, increases pixel area, and improves the brightness and lifespan of OLED display panels, allowing for higher sensory resolution with lower sub-pixel density.

Implementation Method 1

The illumination principle of the OLED device is that the semiconductor material and organic light-emitting material are driven by an electric field, causing illumination by carrier injection and recombination

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

Under a certain voltage, electrons and holes are injected respectively from the cathode and the anode to the electron transport layer and the hole transport layer

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Implementation Method 3

The electrons and holes migrate to the light-emitting layer through the electron transport layer and the hole transport layer

Methodology Applied
Scientific EffectCharge carrier transport: Conduction (electrical)

Implementation Method 4

The electrons and holes meet in the light-emitting layer to form excitons and excite the light-emitting molecules

Methodology Applied
Scientific EffectCarrier recombination:

Implementation Method 5

the latter emits visible light through radiation relaxation

Methodology Applied
Scientific EffectRadiation relaxation: Luminescence

Data Source

PatentUS11094748B2Pixel arrangement structure
Publication Date: 2021.08.17 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11094748B2 patent drawing
  • US11094748B2 patent drawing
  • US11094748B2 patent drawing

AI summary

A pixel arrangement structure is disclosed. The structure includes multiple first pixel rows and multiple second pixel rows arranged alternately. Wherein each of the first pixel rows includes multiple first sub-pixels and multiple second sub-pixels disposed alternately and at intervals, and each of the second pixel rows includes multiple third sub-pixels disposed at intervals. Wherein the first sub-pixel and the second sub-pixel adjacent to the third sub-pixel form a virtual triangle, the third sub-pixel is disposed in the virtual triangle formed by the first sub-pixel and the second sub-pixel adjacent to the third sub-pixel. Applying the pixel arrangement structure to an OLED display panel can improve the resolution, reduce the fabrication difficulty, increase the pixel area, and improve the brightness and life of the OLED display panel.