OLED Pixel Definition Layer Open Slot Reflective Cathode

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Solution Overview

Problem

In high-resolution OLED displays, light interference from adjacent sub-pixels due to reflective cathodes in non-emitting regions leads to decreased color purity and color shift, affecting display quality.

Innovation Solution

An organic light emitting display panel design featuring open slots in the pixel definition layer with a reflective cathode only in the light emitting region, preventing light interference from adjacent sub-pixels by ensuring light transmission and absorption in non-emitting areas, and optionally incorporating a conductive layer and reflector for improved light utilization.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a reflective cathode is used in the entire pixel region including non-emitting regions, then light extraction efficiency is improved, but color purity decreases and color shift occurs due to light interference from adjacent sub-pixels

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidcolor purity
Core Design Contradiction:
Use of energy by moving objectVSManufacturing precision

Solution Approach 1:

The cathode is segmented into multiple independent regions, with reflective cathodes positioned only in light-emitting regions and non-reflective cathodes in non-emitting regions. This segmentation allows the reflective property to be applied selectively, improving light extraction where needed while preventing color interference in non-emitting areas.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different regions of the cathode are assigned different optical properties: reflective in light-emitting regions to enhance light extraction, and non-reflective in non-emitting regions to prevent light interference. This local differentiation of cathode properties resolves the contradiction between overall light extraction efficiency and local color purity.

Inventive Principle:
Principle #3Local quality

2Ease of manufacture

If the cathode extends into non-emitting regions, then manufacturing simplicity is maintained, but light interference from adjacent sub-pixels increases

Engineering Contradiction:
Improvecathode fabrication simplicityVSAvoidlight interference
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The cathode structure is divided into distinct reflective and non-reflective regions, with clear boundaries aligned to pixel and sub-pixel structures. This segmentation prevents light from non-emitting regions from reflecting into adjacent sub-pixels while maintaining a relatively simple manufacturing process using standard OLED fabrication techniques.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If open slots are provided in the pixel definition layer with cathode only in light emitting region, then color purity is improved, but device complexity increases

Engineering Contradiction:
Improvecolor purityVSAvoidpixel structure complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The open slot structure nests the cathode within defined regions of the pixel definition layer. The pixel definition layer with its open slots provides a structural framework that automatically defines where the cathode should be positioned, integrating multiple functions (pixel definition, cathode positioning, light management) into a nested hierarchical structure that manages complexity.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances color purity and reduces color shift by isolating light emission to intended regions, improving overall display quality by preventing unwanted light interference.

Implementation Method 1

the reflector is provided in the pixel definition layer and being used to reflect an incident light toward adjacent organic light emitting layer

Methodology Applied
Scientific EffectReflection: Reflection

Implementation Method 2

the cathode generally adopts a metal with high reflectivity such as aluminum, magnesium and silver

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS10446624B2Organic light emitting display panel having a reflector in the pixel definition layer
Publication Date: 2019.10.15 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US10446624B2 patent drawing
  • US10446624B2 patent drawing

AI summary

An organic light emitting display panel is provided, includes a substrate, a transparent anode, a pixel definition layer, an organic light emitting layer and a plurality of cathodes having reflective function provided on the substrate. A plurality of open slots is provided on the pixel definition layer. The anodes are provided on one end of the open slot adjacent to the substrate, the organic light emitting layer is packed in the open slot, the cathodes are provided on another side of the open slot away from the substrate. A method of manufacturing an organic light emitting display panel is also provided. The reflective cathode is made only in light emitting region, can prevent sub-pixels from light interference emitted from adjacent sub-pixels as well as increase color purity and improve color shift phenomenon in a bottom emission type device.