OLED Encapsulation with Quantum Dots for Color Purity

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Solution Overview

Problem

Existing organic light-emitting display apparatuses face challenges in achieving enhanced color purity and flexibility due to limitations in thickness and manufacturing complexity, particularly in incorporating quantum dots for improved light emission characteristics.

Innovation Solution

The organic light-emitting display apparatus incorporates a substrate with a pixel electrode, an intermediate layer containing an organic emission layer, and an encapsulating structure with alternating inorganic and organic layers, including quantum dots, which absorb and emit specific wavelengths of light to enhance color purity, and are manufactured using techniques like inkjet-printing to ensure precise dispersion and thin-film encapsulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If quantum dots are incorporated into the encapsulating structure to enhance color purity, then the color purity is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvecolor purityVSAvoidmanufacturing complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines the encapsulation function with the quantum dot integration by incorporating quantum dots directly into the organic layers of the encapsulating structure. This merging of functions allows the encapsulating structure to simultaneously protect the OLED and enhance color purity through quantum dot photoluminescence, rather than requiring separate encapsulation and color enhancement components.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The encapsulating structure is designed to serve multiple functions: it provides moisture and oxygen barrier protection while simultaneously acting as a color conversion layer through integrated quantum dots. The organic layers serve both as encapsulation materials and as host matrices for quantum dot dispersion, enabling a single structure to fulfill multiple roles that would traditionally require separate components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Length of stationary object

If thin-film encapsulation is used to reduce thickness, then the thickness is reduced, but the flexibility and manufacturability are compromised

Engineering Contradiction:
ImprovethicknessVSAvoidflexibility
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The patent employs organic layers as thin-film encapsulation materials that inherently provide flexibility. These organic layers can be deposited in thin configurations while maintaining the mechanical flexibility needed for flexible display applications, unlike traditional inorganic thin-film encapsulation that often requires thicker layers for adequate barrier performance.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The encapsulating structure uses composite organic layers that combine encapsulation materials with quantum dot dispersions. This composite approach allows the thin films to maintain both the barrier properties needed for encapsulation and the flexibility required for flexible displays, while the quantum dots provide additional color enhancement functionality.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration allows for the production of flexible displays with improved color purity and reduced thickness, effectively addressing the challenges of manufacturing complexity and enhancing light emission characteristics while preventing moisture and oxygen permeation.

Implementation Method 1

the quantum dots may absorb at least a part of the blue light and emit yellow light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 2

emits light as excitons, which are generated as holes injected by the hole injection electrode and electrons injected by the electron injection electrode combine in the organic emission layer, and transition from an excited state to a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12120936B2Organic light-emitting display apparatus and method of manufacturing the same
Publication Date: 2024.10.15 SAMSUNG DISPLAY CO LTD
  • US12120936B2 patent drawing
  • US12120936B2 patent drawing
  • US12120936B2 patent drawing

AI summary

An organic light-emitting display apparatus includes a substrate; a pixel electrode over the substrate; a pixel-defining layer including an opening that exposes at least a portion of the pixel electrode; an intermediate layer, which is over the portion of the pixel electrode exposed by the opening and includes an organic emission layer; a counter electrode over the intermediate layer; and an encapsulating structure, which is over the counter electrode and includes at least one inorganic layer and at least one organic layer, and the at least one organic layer includes quantum dots and is in the opening.