OLED Display Panel Recessed Structure Blocks Current Leakage

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Solution Overview

Problem

OLED display panels face issues with undesirable light emission from adjacent pixel regions due to leakage current, affecting display quality.

Innovation Solution

A display panel design with a substrate and a light-emitting element layer featuring a recessed structure formed by two different layers, creating a disconnection region between pixel regions to block the flow of holes and electrons, thereby preventing unwanted light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a continuous organic common layer is used between pixel regions, then device complexity is reduced and manufacturing is simplified, but current leakage occurs causing undesirable light emission from adjacent pixel regions

Engineering Contradiction:
Improvesimplicity of organic common layer fabricationVSAvoidcurrent leakage between pixel regions
Core Design Contradiction:
Ease of manufactureVSObject-generated harmful factors

Solution Approach 1:

The organic common layer is segmented by introducing a discontinuous structure through the first opening. The first layer and second layer form a stepped configuration that creates a physical break in the organic common layer's continuous path between adjacent pixel regions, thereby blocking current leakage while maintaining manufacturing feasibility through a modified but not overly complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution transitions from a two-dimensional planar structure to a three-dimensional stepped structure by forming the first opening with first and second layers at different heights. This vertical dimensionality change creates a more effective barrier against current leakage while accommodating the organic common layer in a recessed configuration.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Object-generated harmful factors

If a discontinuous structure is introduced to block current leakage, then current leakage is suppressed, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvecurrent leakage between pixel regionsVSAvoidcomplexity of layer structure
Core Design Contradiction:
Object-generated harmful factorsVSDevice complexity

Solution Approach 1:

The discontinuous structure is applied locally only in the non-pixel regions where current leakage occurs, rather than throughout the entire device. The first opening is strategically positioned to block leakage paths between adjacent pixel regions while leaving the pixel region structures themselves unchanged, thereby minimizing overall device complexity.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The blocking structure is segmented into two distinct layers (first layer and second layer) forming a stepped configuration. This segmentation allows each layer to be optimized independently for its specific function while collectively achieving the current leakage blocking goal without requiring a completely redesign of the entire device architecture.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If the organic common layer is completely disconnected to prevent current leakage, then current leakage is blocked, but cathode continuity is lost affecting device function

Engineering Contradiction:
Improvecurrent leakage between pixel regionsVSAvoidcathode continuity
Core Design Contradiction:
Object-generated harmful factorsVSReliability

Solution Approach 1:

The organic common layer is segmented only in the horizontal plane between pixel regions through the first opening, while the cathode layer remains continuous in the vertical direction. The stepped structure created by the first and second layers allows the organic common layer to be discontinuous for blocking current leakage while the cathode maintains its continuous pathway for electron transport.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The solution resolves the contradiction by operating in different dimensions: the organic common layer discontinuity is created in the horizontal plane through the first opening to block current leakage, while the cathode continuity is maintained in the vertical dimension, allowing electrons to pass through the stepped structure without interruption.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20220359629A1Display panel, method for manufacturing the same, and display apparatus
Publication Date: 2022.11.10 WUHAN TIANMA MICRO ELECTRONICS CO LTD
  • US20220359629A1 patent drawing
  • US20220359629A1 patent drawing
  • US20220359629A1 patent drawing

AI summary

A display panel, a method for manufacturing the display panel, and a display apparatus are provided. The display panel has pixel regions and a non-pixel region, and the non-pixel region is at least located between two adjacent pixel regions. The display panel includes a substrate, a light-emitting element layer located at a side of the substrate and comprising an organic common layer, and a first opening located in one of the at least one non-pixel region. The first opening includes a first sidewall and a second sidewall. The first sidewall is a side surface of a first layer, and the second sidewall is a side surface of a second layer. The first layer and the second layer are located at a side of the organic common layer facing towards the substrate, and the organic common layer forms a recessed structure at the first opening.