Reflective Layer in Pixel Definition Structure for OLED Light Efficiency

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Solution Overview

Problem

In OLED display apparatuses, the pixel definition layer absorbs light, leading to low light luminous efficiency, and transparent materials used to prevent this result in light leakage due to lateral emission of light.

Innovation Solution

A display substrate with a pixel definition structure that includes a reflective layer within subpixel apertures to reflect laterally emitted light back onto the light emitting surface, utilizing a base substrate with first and second pixel definition layers having different slope angles and optionally including insulating islands and truncated cones to optimize light reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the pixel definition layer is made of transparent materials to prevent light absorption, then light luminous efficiency is improved, but light leakage occurs due to lateral emission of light

Engineering Contradiction:
Improvelight luminous efficiencyVSAvoidlight leakage
Core Design Contradiction:
Loss of energyVSObject-generated harmful factors

Solution Approach 1:

The pixel definition layer is divided into multiple layers (first pixel definition layer and second pixel definition layer) with different functions. The first layer uses transparent materials to prevent light absorption, while the second layer incorporates a reflective layer to handle lateral light emission. This segmentation allows each layer to optimize for its specific function without compromising the other.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful lateral emission of light is converted into a beneficial effect by introducing a reflective layer in the second pixel definition layer. This reflective layer redirects the laterally emitted light back toward the light emitting surface, transforming what was previously wasted light into useful illumination and improving overall light luminous efficiency.

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Object-generated harmful factors

If the pixel definition layer is made of opaque materials to prevent light leakage, then light leakage is reduced, but light luminous efficiency decreases due to light absorption

Engineering Contradiction:
Improvelight leakageVSAvoidlight luminous efficiency
Core Design Contradiction:
Object-generated harmful factorsVSLoss of energy

Solution Approach 1:

The pixel definition layer is segmented into two functional layers. The first layer uses transparent materials to maintain high light transmission, while the second layer introduces a reflective layer to prevent light leakage. This segmentation allows the system to achieve both goals without using opaque materials throughout.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The reflective layer acts as an intermediary between the light emitting element and the external environment. It intercepts laterally emitted light that would otherwise cause light leakage and redirects it back toward the light emitting surface, preventing harmful light leakage while preserving light luminous efficiency.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of energy

If a reflective layer is added to reflect laterally emitted light, then light luminous efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvelight luminous efficiencyVSAvoidpixel definition structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The reflective layer is merged with the second pixel definition layer, combining the structural function of pixel definition with the optical function of light reflection. This integration reduces the need for separate components and minimizes overall device complexity while achieving improved light luminous efficiency.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The second pixel definition layer serves multiple functions: it maintains the pixel definition structure and simultaneously incorporates the reflective layer to handle lateral light emission. This multi-functionality reduces the total number of components needed and simplifies the overall device architecture.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances light luminous efficiency by preventing light leakage and improving the reflection of laterally emitted light back onto the light emitting surface, thereby increasing the overall brightness and efficiency of the display.

Implementation Method 1

a reflective layer at least partially in a respective one of the plurality of first apertures and configured to reflect light laterally emitted from a respective one of the plurality of light emitting elements to exit from a light emitting surface

Methodology Applied
Scientific EffectLight reflection: Reflection

Data Source

PatentUS11296160B2Display substrate, display apparatus, and method of fabricating the display substrate
Publication Date: 2022.04.05 BOE TECHNOLOGY GROUP CO LTD
  • US11296160B2 patent drawing
  • US11296160B2 patent drawing
  • US11296160B2 patent drawing

AI summary

A display substrate is provided. The display substrate includes a base substrate; a pixel definition structure on the base substrate; a plurality of light emitting elements respectively in a plurality of first apertures; and a reflective layer at least partially in a respective one of the plurality of first apertures and configured to reflect light laterally emitted from a respective one of the plurality of light emitting elements to exit from a light emitting surface of the respective one of the plurality of light emitting elements. The pixel definition structure includes a first pixel definition layer on the base substrate, and a second pixel definition layer on a side of the first pixel definition layer away from the base substrate. Lateral sides of the first pixel definition layer and the second pixel definition layer have different slope angles with respect to a main surface of the base substrate.