OLED Light Extraction via Refractive Index Gradient

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Solution Overview

Problem

Organic light-emitting devices (OLEDs) face challenges with low light extraction efficiency, which affects their emission efficiency and power consumption.

Innovation Solution

A light-emitting apparatus with a specific structure including a first light-emitting device and a color conversion layer, where the light-emitting device has a layered configuration with organic compounds of varying refractive indices and a color conversion layer that absorbs and emits light, enhancing light extraction efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If a conventional single-layer EL structure is used, then the device structure is simple, but light extraction efficiency is low

Engineering Contradiction:
Improvedevice structure simplicityVSAvoidlight extraction efficiency
Core Design Contradiction:
Ease of manufactureVSLoss of energy

Solution Approach 1:

The patent divides the EL layer into multiple sub-layers (first EL layer, second EL layer, third EL layer) with different organic compounds having progressively higher refractive indices. This segmentation allows each layer to contribute differently to light extraction, with the refractive index gradient facilitating better light outcoupling while maintaining a manageable multi-layer structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent applies local quality by assigning different refractive index characteristics to different regions of the EL layer. Specifically, the first, second, and third EL layers contain organic compounds with incrementally increasing refractive indices, creating a spatially varying optical property that optimizes light extraction at different depths within the device.

Inventive Principle:
Principle #3Local quality

2Productivity

If light extraction efficiency is improved through refractive index optimization, then emission efficiency increases, but device complexity increases

Engineering Contradiction:
Improveemission efficiencyVSAvoidlayered structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent systematically changes the refractive index parameter across the EL layer stack. By selecting organic compounds with specifically controlled refractive indices that increase from the first to the third EL layer, the patent optimizes light extraction efficiency without requiring excessive structural complexity. This parameter-based approach allows for scalable device design.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If multiple organic layers with different refractive indices are used, then light extraction is enhanced, but manufacturing precision requirements increase

Engineering Contradiction:
Improvelight extraction efficiencyVSAvoidlayer thickness control
Core Design Contradiction:
Loss of energyVSManufacturing precision

Solution Approach 1:

The patent focuses on controlling the refractive index parameter of the organic compounds in each EL layer rather than requiring extremely precise thickness control. By selecting materials with appropriate refractive index values and maintaining reasonable thickness ranges (e.g., 5-50 nm for each layer), the patent achieves effective light extraction while keeping manufacturing precision requirements at practical levels.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution significantly improves light emission efficiency and reduces power consumption in OLEDs by optimizing the refractive index differences in the organic layers and incorporating a color conversion layer to enhance light extraction.

Implementation Method 1

The first color conversion layer includes a first substance that absorbs light and emits light

Methodology Applied
Scientific EffectLight absorption and emission: Absorption (EM radiation)

Implementation Method 2

The first color conversion layer includes a first substance that absorbs light and emits light

Methodology Applied
Scientific EffectPhotoluminescence: Photoluminescence

Implementation Method 3

The ordinary refractive index of the second organic compound with respect to light with any of the wavelengths greater than or equal to 450 nm and less than or equal to 650 nm is higher than the ordinary refractive index of the first organic compound

Methodology Applied
Scientific EffectRefraction: Refraction

Data Source

PatentUS20240324386A1Light-emitting apparatus, display device, electronic device, and lighting device
Publication Date: 2024.09.26 SEMICON ENERGY LAB CO LTD
  • US20240324386A1 patent drawing
  • US20240324386A1 patent drawing
  • US20240324386A1 patent drawing

AI summary

A light-emitting device with high emission efficiency is provided. The light-emitting device includes a first electrode, a second electrode, and an EL layer positioned between the first electrode and the second electrode. The EL layer includes at least a light-emitting layer, a first layer, a second layer, and a third layer. The first layer is positioned between the first electrode and the light-emitting layer. The third layer is positioned between the first layer and the light-emitting layer. The second layer is positioned between the first layer and the third layer. The first layer includes a first organic compound. The second layer includes a second organic compound. The third layer includes a third organic compound. The ordinary refractive index of the second organic compound is higher than the ordinary refractive index of the first organic and the ordinary refractive index of the third organic compound.