OLED Display Sealing Layout to Prevent Curing-Induced Circuit Defects

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Solution Overview

Problem

The existing organic light emitting display apparatuses face defects in circuit elements during the curing process of the sealing member, which can lead to non-functional areas and reduced display efficiency due to the vulnerability of organic light emitting diodes to moisture and oxygen.

Innovation Solution

The organic light emitting display apparatus incorporates a sealing member positioned between the circuit element layer and the encapsulation layer, overlapping with auxiliary power supply and voltage patterns, which are made of materials with higher melting points than the power supply lines, to prevent defects during the curing process and reduce the non-display area.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the sealing member is positioned to cover circuit elements for better sealing, then moisture and oxygen protection is improved, but the circuit elements may become defective during curing

Engineering Contradiction:
Improveprotection against moisture and oxygenVSAvoidcircuit element integrity
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The auxiliary power supply pattern acts as a protective intermediary layer that allows the sealing member to be positioned over circuit elements for enhanced sealing while preventing the curing process from damaging those elements. The auxiliary pattern absorbs or shields the harmful effects during curing.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Area of stationary object

If the non-display area is reduced to increase display area, then display efficiency is improved, but the sealing member may overlap with more circuit elements causing defects

Engineering Contradiction:
Improvedisplay areaVSAvoidcircuit element functionality
Core Design Contradiction:
Area of stationary objectVSReliability

Solution Approach 1:

The auxiliary power supply pattern serves as a protective intermediary that enables the sealing member to extend into areas with circuit elements without causing damage. This allows the non-display area to be minimized while maintaining circuit element functionality through the protective auxiliary pattern.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively prevents circuit elements from becoming defective during the sealing process, thereby minimizing non-display areas and enhancing the overall display efficiency by ensuring the integrity of the organic light emitting diodes.

Implementation Method 1

auxiliary power supply and voltage patterns, which are made of materials with higher melting points than the power supply lines, to prevent defects during the curing process

Methodology Applied
Scientific EffectMelting point difference: Melting

Data Source

PatentUS12114551B2Organic light emitting display apparatus
Publication Date: 2024.10.08 SAMSUNG DISPLAY CO LTD
  • US12114551B2 patent drawing
  • US12114551B2 patent drawing
  • US12114551B2 patent drawing

AI summary

An organic light emitting display apparatus includes a base layer, a circuit element layer, a display element layer, an encapsulation layer, and a sealing member. The circuit element layer includes a power supply line on the base layer and an auxiliary power supply pattern on and connected to the power supply line. The display element layer includes a first electrode, a light emitting layer, and a second electrode, which are sequentially stacked on the circuit element layer. The second electrode is electrically connected to the auxiliary power supply pattern. The sealing member is between the circuit element layer and the encapsulation layer to overlap with the auxiliary power supply pattern when viewed in a plan view.