OLED Second Electrode Dipole Layer Design

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Solution Overview

Problem

Existing organic light-emitting display apparatuses face challenges in achieving efficient electron injection and low driving voltages due to high sheet resistance and aggregation issues with traditional electrode materials, which affect the external quantum efficiency and light emission.

Innovation Solution

The use of a second electrode structure comprising a dipole material layer, a low work function metal or metal oxide layer, and a conductive layer, with specific thickness ranges and materials like lithium fluoride (LiF), ytterbium (Yb), and silver (Ag), to improve electron injection and reduce sheet resistance, including an additional layer of Yb and Ag compound between the second and third layers to enhance uniformity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional electrode materials are used, then the device structure is simple, but the sheet resistance is high and electron injection is inefficient

Engineering Contradiction:
Improveelectron injection efficiencyVSAvoidelectrode structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second electrode is divided into multiple functional layers: a dipole material layer (first layer), a low work function layer (second layer), and a conductive material layer (third layer). This segmentation allows each layer to perform its specific function - the dipole layer improves electron injection, the low work function layer reduces injection barrier, and the conductive layer provides low sheet resistance - thereby resolving the contradiction between injection efficiency and structural simplicity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs composite material structure in the second electrode by combining dipole materials (such as lithium fluoride), low work function materials (such as ytterbium), and conductive materials (such as silver). This composite approach achieves both high electron injection efficiency and low sheet resistance, overcoming the limitations of single-material electrodes while maintaining reasonable structural complexity.

Inventive Principle:
Principle #40Composite materials

2Power

If traditional electrode materials are used, then the manufacturing process is simple, but the driving voltage is high

Engineering Contradiction:
Improvedriving voltageVSAvoidelectrode fabrication complexity
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The patent changes the physical and chemical parameters of the electrode materials by selecting dipole materials with specific dipole moments, low work function materials with work functions of 3.6 eV or less, and conductive materials with appropriate conductivity. These parameter optimizations enable low driving voltage operation while the thin film deposition processes maintain manufacturing feasibility.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The dipole material layer acts as an intermediary between the organic emission layer and the conductive material layer. It mediates the electron injection process by creating favorable electronic states at the interface, thereby reducing the driving voltage required for operation while the overall layered structure remains manufacturable through standard vacuum deposition techniques.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If traditional electrode materials are used, then the device is simple, but the external quantum efficiency is low

Engineering Contradiction:
Improveexternal quantum efficiencyVSAvoidelectrode layer structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The second electrode is segmented into three functional layers with distinct roles: the dipole material layer (first layer, 0.5-5 nm thick) enhances electron injection by creating favorable interface states, the low work function layer (second layer, 0.5-5 nm thick) reduces the injection barrier, and the conductive layer (third layer, 0.5-5 nm thick) provides low sheet resistance. This segmentation achieves high external quantum efficiency while keeping each layer thin to minimize overall complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Each layer in the second electrode is designed with specific local properties: the dipole material layer provides localized dipole moments at the interface with the organic emission layer, the low work function layer provides localized electron reservoir states, and the conductive layer provides localized high conductivity. These localized quality enhancements collectively improve external quantum efficiency without requiring uniform complexity throughout the entire electrode structure.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances electron injection properties, reduces driving voltages, and increases external quantum efficiency, as demonstrated by improved current efficiency and reduced sheet resistance values.

Implementation Method 1

a first layer including a dipole material

Methodology Applied
Scientific EffectDipole effect:

Implementation Method 2

a second layer including a material having a work function of 3.6 eV or less

Methodology Applied
Scientific EffectWork function effect:

Implementation Method 3

holes injected from the hole injection electrodes and electrons injected from the electron injection electrodes may combine in the organic emission layer and generate excitons. Light may be generated as the excitons drop from an excited state to a ground state

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 4

a third layer including a conductive material

Methodology Applied
Scientific EffectElectrical conduction: Conduction (electrical)

Data Source

PatentUS9406900B2Organic light-emitting display apparatus including a second electrode
Publication Date: 2016.08.02 SAMSUNG DISPLAY CO LTD
  • US9406900B2 patent drawing
  • US9406900B2 patent drawing

AI summary

Provided is an organic light-emitting display apparatus that includes a substrate; a first electrode on the substrate; an intermediate layer on the first electrode and including an organic emission layer; and a second electrode that includes a first layer including a dipole material, a second layer including a material having a work function of 3.6 eV or less, and a third layer including a conductive material, wherein the first to third layers are sequentially disposed on the intermediate layer.