OLED Aperture Ratio via Segmented Emission Layers

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Solution Overview

Problem

Existing organic light emitting devices (OLEDs) face limitations in aperture ratio, driving voltage, emitting efficiency, and lifespan, particularly in achieving high aperture ratios and efficient light emission while maintaining low driving voltage and extended lifespan.

Innovation Solution

The organic light emitting device incorporates a novel structure with multiple emitting layers, including a first emitting part, a second emitting part, and a third emitting part, each with specific material layers and charge generation layers, optimized thicknesses, and dopants to enhance light emission and reduce driving voltage, along with a p-type and n-type host material configuration in the green emitting material layer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of moving object

If a normal-structure OLED with anode, organic light emitting layer, and cathode is used, then the device can emit light, but the aperture ratio is decreased due to requiring at least three thin film transistors and one storage capacitor

Engineering Contradiction:
Improveaperture ratioVSAvoidnumber of transistors and capacitors
Core Design Contradiction:
Area of moving objectVSDevice complexity

Solution Approach 1:

The organic light emitting layer is segmented into three distinct emitting parts (first, second, and third emitting parts) with different emitting materials, allowing each part to contribute to different color emissions and improving overall device efficiency while reducing the need for additional control components

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The inverted structure integrates multiple functions into the organic light emitting layer itself, which now serves both as the light emission medium and as the structure that defines color output through its three emitting parts, reducing dependency on separate control components

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If the organic light emitting layer uses simple emitting materials, then the device structure is simpler, but the emitting efficiency and lifespan are reduced

Engineering Contradiction:
Improvelifespan and emitting efficiencyVSAvoidemitting material structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Different emitting materials are assigned to different regions of the organic light emitting layer (first, second, and third emitting parts), with each region having optimized material properties for its specific function, thereby improving overall device reliability and emitting efficiency through localized material optimization

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The organic light emitting layer uses composite material structures with multiple emitting materials (including red, green, and blue emitting materials) distributed across three emitting parts, creating a composite system that achieves superior emitting efficiency and lifespan compared to simple single-material structures

Inventive Principle:
Principle #40Composite materials

3Illumination intensity

If the organic light emitting layer thickness is increased to improve light emission, then the emitting efficiency improves, but the driving voltage increases

Engineering Contradiction:
Improvelight emission intensityVSAvoiddriving voltage
Core Design Contradiction:
Illumination intensityVSStress or pressure

Solution Approach 1:

The patent optimizes the thickness parameters of each emitting part within specific ranges (first emitting part: 750-850 Å, second emitting part: 300-400 Å, third emitting part: 50-150 Å) to achieve the optimal balance between light emission intensity and driving voltage, demonstrating parameter optimization to resolve the contradiction

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration significantly improves the aperture ratio, emitting efficiency, and lifespan of the OLED while reducing driving voltage, as demonstrated by the measured emission properties and efficiency metrics.

Implementation Method 1

When electrons from the cathode and holes from the anode are provided into the emitting material layer, the electrons and holes are combined to generate an exciton, and the exciton is transformed from an excited state to a ground state. As a result, the light is emitted from the OLED.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS20240276751A1Organic light emitting device
Publication Date: 2024.08.15 LG DISPLAY CO LTD
  • US20240276751A1 patent drawing
  • US20240276751A1 patent drawing
  • US20240276751A1 patent drawing

AI summary

An organic light emitting device is disclosed, which comprises: a substrate; a cathode over the substrate; an anode disposed over the cathode; and an organic light emitting layer comprising a first emitting part, a second emitting part between the first emitting part and the anode and a third emitting part between the first and second emitting parts and positioned between the cathode and the anode, wherein the first emitting part comprises a first emitting material layer, and the second emitting part comprises a second emitting material layer, wherein the third emitting part comprises a third emitting material layer, and the third emitting material layer comprises a red emitting material layer and a green emitting material layer, wherein the green emitting material layer comprises a first p-type host, a first n-type host and a green dopant.