OLED Display Semiconductor Static Electricity Dissipation Bridge

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Conventional OLED display manufacturing processes face challenges in minimizing semiconductor characteristic deterioration due to static electricity, which affects the performance and quality of the display devices.

Innovation Solution

The solution involves a display device structure with a substrate, semiconductor layers, insulation layers, and electrodes, where the insulation layers form openings and contact holes to separate and connect the semiconductor layers, and a method of manufacturing that includes forming bridge portions and removing them to create spaces between layers, thereby minimizing static electricity impact.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If semiconductor layers are formed in island form for thin film transistors and capacitors, then device integration is achieved, but semiconductor characteristics are deteriorated by static electricity in subsequent processes

Engineering Contradiction:
Improvedevice integrationVSAvoidsemiconductor characteristics
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

A bridge portion made of conductive material is introduced as an intermediary element between adjacent island-form semiconductor layers. This bridge portion acts as a mediator that provides a controlled electrical connection path, preventing static electricity accumulation that would otherwise occur with isolated island structures, thereby protecting semiconductor characteristics while maintaining device integration

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The invention converts the potentially harmful effect of static electricity in island-structured semiconductors into a beneficial feature by intentionally creating a conductive bridge portion. This bridge transforms the static electricity problem into a controlled electrical connection mechanism that actually improves device performance and reliability

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

2Reliability

If insulation layers are added to separate semiconductor layers, then static electricity impact is reduced, but device structure becomes more complex

Engineering Contradiction:
Improvesemiconductor characteristicsVSAvoiddevice structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The bridge portion is designed to serve multiple functions simultaneously: it provides electrical connection between semiconductor layers, acts as a static electricity dissipation path, and serves as part of the overall device structure. This multi-functionality reduces the need for additional separate components, thereby limiting the increase in device structure complexity while achieving the goal of protecting semiconductor characteristics

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8987723B2Display device and method of manufacturing the same
Publication Date: 2015.03.24 SAMSUNG DISPLAY CO LTD
  • US8987723B2 patent drawing
  • US8987723B2 patent drawing
  • US8987723B2 patent drawing

AI summary

A display device including: a substrate; a first semiconductor layer disposed on the substrate; a second semiconductor layer disposed on the substrate and adjacent to the first semiconductor layer; a first insulation layer disposed on both the first semiconductor layer and the second semiconductor layer, the first insulation layer including a first opening forming a space between the first semiconductor layer and the second semiconductor layer; and a second insulation layer disposed on the first insulation layer and that fills the first opening.