OLED Split Emissive Layer for Efficiency and Stability

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Solution Overview

Problem

Organic light emitting diodes (OLEDs) face challenges such as inefficient and unstable phosphorescent blue emitters and the costly complexity of multilayer structures, which hinder their scalability and operational lifetime.

Innovation Solution

The implementation of a split emissive layer structure with multiple sublayers, each containing different concentrations and types of emitters, which allows for tuned monomer-excimer emission ratios and charge balance, improving external quantum efficiency and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If a multilayer OLED structure with phosphorescent emitters is used, then high efficiency and high color quality are achieved, but device complexity and fabrication cost increase

Engineering Contradiction:
Improveemission efficiencyVSAvoidmultilayer structure complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The emissive layer is divided into multiple sublayers, each containing different emitters (monomer and excimer types) at optimized concentrations. This segmentation allows independent optimization of emission characteristics for each sublayer, achieving high color quality and efficiency while maintaining fabrication simplicity through sequential deposition of distinct functional layers.

Inventive Principle:
Principle #1Segmentation

2Use of energy by moving object

If platinum complexes are used for excimer emission, then emission spanning the visible spectrum and high efficiencies are achieved, but operational lifetime is limited

Engineering Contradiction:
Improveemission efficiencyVSAvoidoperational lifetime
Core Design Contradiction:
Use of energy by moving objectVSDuration of action of stationary object

Solution Approach 1:

Different sublayers are assigned different emitter types and concentrations optimized for their specific functions. The first sublayer uses high-concentration excimer emitters for high-efficiency broad-spectrum emission, while the second sublayer uses low-concentration monomer emitters for stable blue emission, allowing each region to perform its specialized function optimally.

Inventive Principle:
Principle #3Local quality

3Illumination intensity

If iridium and palladium emitters are used, then high color quality is achieved, but blue emission and excimer emission efficiency are insufficient

Engineering Contradiction:
Improvecolor qualityVSAvoidexcimer emission efficiency
Core Design Contradiction:
Illumination intensityVSUse of energy by moving object

Solution Approach 1:

The emissive layer employs composite material systems combining different emitter types (monomer and excimer) with complementary emission characteristics. By integrating iridium-based monomer emitters for stable blue emission with palladium-based excimer emitters for high-efficiency broad-spectrum emission, the composite structure achieves both high color quality and high excimer emission efficiency.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the brightness and stability of OLEDs by optimizing emitter concentrations and layer thicknesses, leading to improved external quantum efficiency and extended operational lifetimes.

Implementation Method 1

Organic light emitting diodes (OLEDs) have shown promise as a potential replacement for existing lighting technologies due to their efficiencies, potential for low cost and scalable production, and compatibility with flexible substrates. Through continuous improvements in device designs and by employing phosphorescent iridium, palladium or platinum emitters, OLEDs with high efficiencies and high color quality have been achieved.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11183670B2Organic light emitting diode with split emissive layer
Publication Date: 2021.11.23 THE ARIZONA BOARD OF REGENTS ON BEHALF OF THE UNIV OF ARIZONA
  • US11183670B2 patent drawing
  • US11183670B2 patent drawing
  • US11183670B2 patent drawing

AI summary

An organic light emitting diode (OLED) device includes an emissive layer having a first sublayer with a first emitter as a dopant, a second sublayer with a second emitter as a dopant, and a third sublayer with a third emitter as a dopant. The second sublayer is between the first sublayer and the third sublayer. A concentration of the first emitter in the first sublayer exceeds a concentration of the third emitter in the third sublayer, and the concentration of the third emitter in the third sublayer exceeds a concentration of the second emitter in the second sublayer.