OLED Standing Wave Anti-Node Positioning for Light Extraction

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Solution Overview

Problem

The solution process method for manufacturing organic light-emitting diode (OLED) sub-pixels has a limited printing process window due to restrictions in solution volume and layer thickness adjustments, affecting the performance of electroluminescent display panels, particularly in achieving optimal light-emitting layer positions for constructive interference.

Innovation Solution

The electroluminescent display panel design includes pixel units with sub-pixels where the light-emitting layer is positioned on anti-nodes of standing waves, allowing for increased printing process windows and improved light intensity by adjusting the thickness of layers such as hole injecting and transporting layers, and electron injecting and transporting layers, ensuring optimal light-emitting layer placement for constructive interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If the solution process method is used to manufacture OLED sub-pixels, then the material utilization ratio is improved and manufacturing cost is reduced, but the printing process window is limited due to restrictions in solution volume and layer thickness adjustments

Engineering Contradiction:
Improvematerial utilization ratioVSAvoidprinting process window
Core Design Contradiction:
Ease of manufactureVSManufacturing precision

Solution Approach 1:

The patent applies parameter changes by systematically adjusting the thickness of hole injecting layer (30-70 nm), hole transporting layer (15-30 nm), electron injecting layer, and electron transporting layer to achieve optimal light-emitting layer positioning. This enables the light-emitting layer to be positioned on the anti-node of standing waves, maximizing constructive interference and light extraction efficiency while expanding the printing process window for solution-based manufacturing

Inventive Principle:
Principle #35Parameter changes

2Illumination intensity

If the light-emitting layer thickness and position are adjusted to achieve optimal standing wave anti-node positioning, then light exiting efficiency is improved, but the layer thickness control precision requirement increases

Engineering Contradiction:
Improvelight exiting efficiencyVSAvoidlayer thickness control
Core Design Contradiction:
Illumination intensityVSManufacturing precision

Solution Approach 1:

The patent applies local quality by optimizing the thickness of specific functional layers (hole injecting layer: 30-70 nm, hole transporting layer: 15-30 nm) in different regions of the device structure. This localized optimization enables precise positioning of the light-emitting layer on the standing wave anti-node, achieving high light extraction efficiency through constructive interference while maintaining feasible manufacturing precision requirements

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design enhances the light exiting efficiency and intensity of red, green, and blue lights by positioning the light-emitting layers on anti-nodes of their respective standing waves, thereby improving the overall performance of the display device.

Implementation Method 1

the first color light forms a first standing wave in the first sub-pixel, the second color light forms a second standing wave in the second sub-pixel, the third color light forms a third standing wave in the third sub-pixel

Methodology Applied
Scientific EffectStanding wave: Resonance

Implementation Method 2

the light-emitting layer of the first sub-pixel is on a first anti-node of the first standing wave, the light-emitting layer of the second sub-pixel is on a second anti-node of the second standing wave, and the light-emitting layer of the third sub-pixel is on a second anti-node of the third standing wave

Methodology Applied
Scientific EffectConstructive interference: Interference

Implementation Method 3

different sub-pixels can be manufactured by a solution process method... organic light-emitting diode (OLED)... each of the sub-pixels comprising a first electrode, a light-emitting layer and a second electrode stacked in sequence

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS11631827B2Electroluminescent display panel comprising plurality of pixels forming plurality of standing waves and manufacturing method thereof
Publication Date: 2023.04.18 HEFEI XINSHENG OPTOELECTRONICS TECH CO LTD
  • US11631827B2 patent drawing
  • US11631827B2 patent drawing

AI summary

An electroluminescent display panel and a manufacturing method thereof, and a display device. Each of a plurality of pixel units included in the electroluminescent display panel includes a first sub-pixel, a second sub-pixel and a third sub-pixel, respectively, each of the sub-pixels includes a first electrode, and a light-emitting layer, respectively, taking a planar surface of the first electrode facing the light-emitting layer as a reference plane, the light-emitting layer of the first sub-pixel is on a first anti-node of a first standing wave, the light-emitting layer of the second sub-pixel is on a second anti-node of a second standing wave, and the light-emitting layer of the third sub-pixel is on a second anti-node of a third standing wave.