OLED Subpixel Isolation via Segmented Insulating Protrusions

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Solution Overview

Problem

Current OLED display devices face challenges in achieving ultra-high definition due to limitations in subpixel design and light emission characteristics, leading to issues with current leakage, waveguide phenomena, and color mixing.

Innovation Solution

A light-emitting display device is designed with a substrate featuring an insulating layer having depressions and protrusions, where light-emitting diodes with a pixel electrode layer, emission layer, and common electrode layer are positioned on the protrusions, and a black matrix layer is placed in the depressions to isolate emission regions and prevent light leakage, thereby reducing current leakage and waveguide effects.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If light-emitting diodes are positioned closely together to increase display resolution, then display definition is improved, but current leakage between subpixels increases

Engineering Contradiction:
Improvedisplay definitionVSAvoidcurrent leakage
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The insulating layer is segmented into multiple protrusions, each corresponding to a light-emitting diode position. These protrusions physically separate adjacent subpixels, creating isolated regions that prevent current leakage while maintaining high display definition through close positioning of LEDs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating layer with protrusions acts as an intermediary structure between adjacent light-emitting diodes. This intermediary provides electrical isolation and physical separation, preventing harmful current leakage while allowing the LEDs to be positioned closely for high definition display.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If light-emitting diodes are positioned closely together to increase display resolution, then display definition is improved, but waveguide phenomena increase

Engineering Contradiction:
Improvedisplay definitionVSAvoidwaveguide phenomena
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The insulating layer is segmented into multiple protrusions, each corresponding to a light-emitting diode position. These protrusions physically separate adjacent subpixels, creating isolated regions that prevent current leakage while maintaining high display definition through close positioning of LEDs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating layer with protrusions acts as an intermediary structure between adjacent light-emitting diodes. This intermediary provides electrical isolation and physical separation, preventing harmful current leakage while allowing the LEDs to be positioned closely for high definition display.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If light-emitting diodes are positioned closely together to increase display resolution, then display definition is improved, but color mixing between subpixels increases

Engineering Contradiction:
Improvedisplay definitionVSAvoidcolor mixing
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The insulating layer is segmented into multiple protrusions, each corresponding to a light-emitting diode position. These protrusions physically separate adjacent subpixels, creating isolated regions that prevent current leakage while maintaining high display definition through close positioning of LEDs.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The insulating layer with protrusions acts as an intermediary structure between adjacent light-emitting diodes. This intermediary provides electrical isolation and physical separation, preventing harmful current leakage while allowing the LEDs to be positioned closely for high definition display.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively reduces current leakage between subpixels, minimizes waveguide phenomena, and prevents color mixing, enhancing the display's definition and overall performance.

Implementation Method 1

a plurality of light-emitting diodes on the protrusions, the light-emitting diodes including: a pixel electrode layer, an emission layer, and a common electrode layer

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS10861911B2Light-emitting display device and method of manufacturing the same
Publication Date: 2020.12.08 LG DISPLAY CO LTD
  • US10861911B2 patent drawing
  • US10861911B2 patent drawing
  • US10861911B2 patent drawing

AI summary

A light-emitting display device and method of manufacturing the same are provided. A light-emitting display device includes: a first substrate, an insulating layer on the first substrate, the insulating layer including depressions and protrusions, a plurality of light-emitting diodes on the protrusions, the light-emitting diodes including: a pixel electrode layer, an emission layer, and a common electrode layer, and a black matrix layer in the depressions.