OLED TFT Layer Stack for NMOS Doping and PMOS Dehydrogenation

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Solution Overview

Problem

Existing organic light-emitting display devices face challenges in efficiently doping semiconductor layers of NMOS transistors without pre-processes and improving dehydrogenation in PMOS transistors for enhanced driving range.

Innovation Solution

The method involves doping the semiconductor layer of an NMOS transistor with n-type impurity ions through heat treatment and improving dehydrogenation of PMOS transistors by forming a specific stack of insulating and conductive layers, including oxide semiconductors and silicon-based materials, without the need for etching processes.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If heat treatment is used to dope semiconductor layer with n-type impurity ions, then doping efficiency is improved and pre-processes are eliminated, but manufacturing precision may be affected

Engineering Contradiction:
Improvedoping efficiencyVSAvoiddoping precision
Core Design Contradiction:
ProductivityVSManufacturing precision

Solution Approach 1:

The patent employs heat treatment at controlled temperatures to dope the semiconductor layer with n-type impurity ions. By adjusting temperature parameters and treatment duration, the method achieves effective doping while maintaining precision, eliminating the need for separate pre-processes like etching.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent replaces mechanical/chemical etching processes with thermal diffusion methods. Instead of using etching tools and chemicals to prepare the semiconductor layer, heat treatment is used to directly diffuse impurity ions into the layer, simplifying the manufacturing process while maintaining doping precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Manufacturing precision

If etching processes are used for doping, then manufacturing precision is maintained, but device complexity and process steps increase

Engineering Contradiction:
Improvedoping precisionVSAvoidprocess complexity
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The patent combines multiple process steps into a single heat treatment operation. The doping process integrates impurity introduction, diffusion, and activation in one thermal processing step, eliminating the need for separate etching, cleaning, and doping steps, thereby reducing overall process complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates the etching process from the doping sequence. By removing this intermediate step entirely and using direct heat treatment for doping, the method reduces process complexity while maintaining the necessary manufacturing precision through controlled thermal diffusion.

Inventive Principle:
Principle #2Taking out (Extraction)

3Reliability

If oxide semiconductor layers are used, then dehydrogenation is improved and driving range is enhanced, but hydrogen ion diffusion control becomes more challenging

Engineering Contradiction:
Improvedehydrogenation efficiencyVSAvoidhydrogen diffusion control
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies different treatments to different regions of the oxide semiconductor layer. By controlling heat treatment parameters locally and using selective masking techniques, the method enhances dehydrogenation in required areas while controlling hydrogen ion diffusion in other regions, managing complexity through localized processing.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows for effective doping of NMOS transistors and improved dehydrogenation of PMOS transistors, enhancing the driving range and reducing side effects associated with etching, while maintaining low surface resistance and efficient hydrogen ion diffusion.

Implementation Method 1

doping the semiconductor layer of an NMOS transistor with n-type impurity ions through heat treatment

Methodology Applied
Scientific EffectHeat treatment: Heat Treatment

Implementation Method 2

efficient hydrogen ion diffusion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Data Source

PatentUS20240357867A1Organic light-emitting diode display device
Publication Date: 2024.10.24 SAMSUNG DISPLAY CO LTD
  • US20240357867A1 patent drawing
  • US20240357867A1 patent drawing
  • US20240357867A1 patent drawing

AI summary

An organic light-emitting display device comprises a first thin-film transistor disposed on a substrate; and a second thin-film transistor disposed on the substrate and spaced apart from the first thin-film transistor. The first thin-film transistor comprises a first semiconductor layer, a first conductive layer disposed on the first semiconductor layer and that overlaps the first semiconductor layer, and a first insulating layer disposed between the first semiconductor layer and the first conductive layer. The second thin-film transistor comprises a second semiconductor layer, and a second conductive layer disposed on the second semiconductor layer and that overlaps the second semiconductor layer. The first semiconductor layer is disposed on a layer higher than the second semiconductor layer, the first semiconductor layer comprises an oxide semiconductor, the second semiconductor layer comprises low temperature polycrystalline silicon (LTPS), and the first insulating layer covers the entire first semiconductor layer.