OLED Thermoelectric Sensor Integration for Temperature Monitoring

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Solution Overview

Problem

Existing optoelectronic component systems, such as OLEDs, face challenges in accurately measuring temperature and luminance due to external sensors that can influence heat flow and aesthetics, and are prone to errors in adhesive thickness and positioning, leading to potential overheating and safety issues.

Innovation Solution

An optoelectronic component apparatus with a thermoelectrically sensitive section integrated directly over the heat-generating layers of the OLED, allowing for accurate temperature measurement and compensation of luminance fluctuations, while maintaining a sleek appearance by eliminating the need for external sensors.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If external temperature sensors are adhesively bonded on the OLED surface, then temperature measurement is enabled, but the measurement accuracy is compromised due to local heat flow influence and adhesive thickness variations

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidheat flow disturbance
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The temperature sensor is merged with the OLED structure by integrating it into the encapsulation layer or substrate, eliminating the need for external adhesive bonding. This integration ensures direct thermal contact with the heat-generating layers without introducing external thermal resistance or disturbance, thereby improving measurement accuracy while avoiding heat flow distortion.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The encapsulation layer or substrate serves as an intermediary thermal pathway between the heat-generating OLED layers and the temperature sensor. This intermediary structure provides a controlled thermal conduction path that accurately reflects the OLED's operating temperature without being influenced by external environmental factors or adhesive variations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If external temperature sensors are used, then temperature monitoring is achieved, but the aesthetic appearance is degraded due to visible sensors and adhesive bonding

Engineering Contradiction:
Improvetemperature monitoring capabilityVSAvoidaesthetic appearance
Core Design Contradiction:
ReliabilityVSShape

Solution Approach 1:

The temperature sensor is merged into the OLED's encapsulation layer or substrate, making it invisible from the external view. This integration maintains the sleek, uniform aesthetic appearance of the OLED while preserving full temperature monitoring functionality through the integrated sensor's thermal coupling with the heat-generating layers.

Inventive Principle:
Principle #5Merging (Combining)

3Measurement precision

If temperature sensors are positioned close to heat-generating layers, then measurement accuracy improves, but the sensors become susceptible to overheating and potential damage

Engineering Contradiction:
Improvetemperature measurement accuracyVSAvoidthermal damage risk
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The encapsulation layer or substrate acts as a thermal intermediary that conducts heat from the OLED's heat-generating layers to the temperature sensor. This intermediary structure allows the sensor to be positioned close to the heat source for accurate measurement while the larger thermal mass of the encapsulation/substrate protects the sensor from immediate thermal damage and provides thermal stability.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Ease of manufacture

If adhesive bonding is used for sensor attachment, then mounting is simplified, but measurement accuracy is compromised due to adhesive thickness variations

Engineering Contradiction:
Improvesensor mounting simplicityVSAvoidtemperature measurement accuracy
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The temperature sensor is merged into the OLED structure during the encapsulation process, eliminating the need for separate adhesive bonding steps. This integration ensures consistent thermal contact without adhesive thickness variations, improving measurement accuracy while maintaining manufacturing simplicity through process integration.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The encapsulation layer or substrate serves as a permanent thermal intermediary that is inherently bonded to both the OLED layers and the temperature sensor. This intermediary eliminates the need for additional adhesives, providing stable and accurate thermal coupling throughout the device's operational life.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise temperature monitoring and adaptive power management, enhancing the safety and efficiency of OLEDs by integrating temperature sensing within the component without altering its external appearance or affecting heat transfer.

Implementation Method 1

the thermoelectrically sensitive section has a first electrical conductivity at a first temperature and a second electrical conductivity at a second temperature

Methodology Applied
Scientific EffectThermoelectric effect: Seebeck Effect

Data Source

PatentUS9451670B2Optoelectronic component apparatus, method for producing an optoelectronic component apparatus and method for operating an optoelectronic component apparatus
Publication Date: 2016.09.20 DOLYA HOLDCO 5 LTD
  • US9451670B2 patent drawing
  • US9451670B2 patent drawing
  • US9451670B2 patent drawing

AI summary

Various embodiments may relate to an optoelectronic component apparatus, including a carrier, an optoelectronic component and a thermoelectric component on or above the carrier. The optoelectronic component has a planar, optically active region. The thermoelectric component has at least one thermoelectrically sensitive section, wherein the thermoelectrically sensitive section has a first electrical conductivity at a first temperature and a second electrical conductivity at a second temperature, and wherein the thermoelectrically sensitive section is thermally connected to the optoelectronic component in a planar fashion. The thermoelectric component is formed as a temperature sensor and/or thermogenerator.