OLED Third Electrode Segmentation for Gas Emission

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Solution Overview

Problem

Conventional OLED devices experience pixel shrinkage due to degradation of the organic light emitting layer caused by residual gases in the passivation layer, which is exacerbated by the difficulty in emitting gases from the peripheral region where the pixel electrode layer is mostly formed.

Innovation Solution

The OLED device incorporates a third electrode patterned as an island shape in the peripheral region to facilitate effective out-gassing of residual gases, thereby reducing or preventing pixel shrinkage by separating the electrode patterns and allowing for better gas emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the pixel electrode layer is formed in the peripheral region, then the device structure is completed, but residual gases are trapped causing pixel shrinkage

Engineering Contradiction:
Improvepixel uniformityVSAvoidresidual gases
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The electrode layer is segmented into different regions: a first electrode in the display region and a third electrode in the peripheral region. This segmentation allows residual gases to be emitted from the peripheral region through the third electrode, preventing pixel shrinkage while maintaining device functionality.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The third electrode in the peripheral region acts as an intermediary structure that facilitates gas emission. It provides a dedicated pathway for residual gases to escape from the peripheral region, preventing them from causing damage to the organic light emitting layer.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the passivation layer is formed to cover the pixel circuit, then the device is protected, but gas emission is hindered

Engineering Contradiction:
Improvedevice protectionVSAvoidtrapped residual gases
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The passivation layer is segmented to allow specific gas emission regions. By creating openings or thinner regions in the passivation layer at the peripheral electrode positions, residual gases can escape while the rest of the passivation layer continues to provide protective coverage.

Inventive Principle:
Principle #1Segmentation

3Illumination intensity

If the organic light emitting layer is formed on the electrode, then light emission is enabled, but pixel shrinkage occurs due to gas degradation

Engineering Contradiction:
Improvelight emissionVSAvoidorganic layer degradation
Core Design Contradiction:
Illumination intensityVSReliability

Solution Approach 1:

The third electrode is formed in the peripheral region before the organic light emitting layer is deposited. This preliminary structure provides a gas emission pathway that prevents residual gases from degrading the organic layer during and after formation, ensuring long-term reliability while maintaining light emission capability.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10230067B2Organic light emitting display device
Publication Date: 2019.03.12 SAMSUNG DISPLAY CO LTD
  • US10230067B2 patent drawing
  • US10230067B2 patent drawing
  • US10230067B2 patent drawing

AI summary

An organic light emitting display (OLED) device is disclosed. The OLED device may include a substrate comprising a display region and a peripheral region, the display region comprising a first transmission portion and at least one light emitting portion, the peripheral region comprising a second transmission portion and at least one electrode placement portion, a first electrode in the display region, an organic light emitting layer on the first electrode, a second electrode in the display region and the peripheral region, the second electrode opposite to the first electrode with respect to the organic light emitting layer, and a third electrode in the peripheral region. The first electrode may be patterned as an island shape to be separated per the light emitting portion. The third electrode may be patterned as an island shape to be separated per the electrode placement portion.