Flexible OLED Panel with Embedded Touch Electrodes in Encapsulation

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Solution Overview

Problem

Flexible touch-control display panels face issues with thickness and reliability due to external attachment of touch-control electrodes, which can lead to cracking and failure when bent, and require improved encapsulation to protect against environmental factors.

Innovation Solution

An organic light-emitting display panel with touch-control electrodes integrated into arc-shaped groove structures within a thin film encapsulation layer, comprising inorganic and organic layers, reduces the risk of electrode fracture and corrosion, maintaining panel thickness and enhancing bending performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If touch-control electrodes are externally attached to flexible display panels, then the touch-control function is achieved, but the panel thickness cannot be reduced and reliability deteriorates due to cracking during bending

Engineering Contradiction:
Improveelectrode fracture resistanceVSAvoidelectrode attachment structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges the touch-control electrodes with the thin film encapsulation layer by integrating the electrodes directly into the encapsulation structure. The electrodes are formed within the organic and inorganic layers of the encapsulation, eliminating the need for separate external attachment and reducing overall device complexity while improving reliability during bending.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The touch-control electrodes are nested within the thin film encapsulation layer structure. The electrodes are positioned inside the multi-layer encapsulation system, with the organic layer and inorganic layers providing structural support and protection, allowing the electrodes to be embedded rather than externally attached.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Length of stationary object

If touch-control electrodes are integrated on the polarizer or cover plate, then panel thickness is reduced, but fabrication requirements become excessively high

Engineering Contradiction:
Improvepanel thicknessVSAvoidfabrication requirement
Core Design Contradiction:
Length of stationary objectVSEase of manufacture

Solution Approach 1:

The thin film encapsulation layer serves multiple functions simultaneously: it provides environmental protection for the organic light-emitting elements and integrates the touch-control electrodes within its structure. This multi-functional approach eliminates the need for separate electrode attachment processes on polarizers or cover plates, reducing fabrication complexity while maintaining thin profile.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Adaptability or versatility

If flexible display panels are bent, then flexibility is demonstrated, but cracks occur on the surface leading to electrode fracture and touch-control failure

Engineering Contradiction:
Improvebending capabilityVSAvoidcrack resistance
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent employs a thin film encapsulation structure with multiple organic and inorganic layers that provides both protection and flexibility. The thin film design allows the structure to bend without generating excessive stress, while the multi-layer composition prevents crack propagation, maintaining electrode integrity during flexing operations.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The multi-layer thin film encapsulation structure provides beforehand cushioning by distributing mechanical stress across multiple layers during bending. The organic and inorganic layers work together to absorb and dissipate stress before it can concentrate and cause cracks in the electrode structures.

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

Data Source

PatentUS11379063B2Organic light-emitting display panel and fabrication method thereof
Publication Date: 2022.07.05 SHANGHAI TIANMA MICRO ELECTRONICS CO LTD
  • US11379063B2 patent drawing
  • US11379063B2 patent drawing
  • US11379063B2 patent drawing

AI summary

An organic light-emitting display panel and fabrication method thereof are provided. The organic light-emitting display panel includes an organic light-emitting element array substrate, a thin film encapsulation layer covering the organic light-emitting element array substrate, and touch-control electrodes. The thin film encapsulation layer includes at least one inorganic layer and at least one organic layer. First groove structures are configured in at least one organic layer, and sidewalls of the first groove structures are arc-shaped. The touch-control electrodes are disposed in the first groove structures.