OLED Display Panel Touch Functional Layer High-Temperature Processing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing OLED display panels suffer from poor touch performance due to low-temperature processing, which affects the moisture and oxidation resistance of touch functional layers and the encapsulation layer, leading to suboptimal performance.

Innovation Solution

The OLED display panel incorporates a touch functional layer with self-capacitive or inter-capacitor touch electrodes, using transparent conductive materials or electrodes with holes to improve transparency, and is manufactured under high-temperature processes to prevent damage to the organic light emitting material, with the touch functional layer formed beneath the driving circuit and light emitting layers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If low-temperature processing is used for OLED organic light emitting materials, then the organic light emitting material can be manufactured, but the moisture and oxidation resistance of the touch functional layer and encapsulation layer deteriorates

Engineering Contradiction:
Improveprocessing temperatureVSAvoidmoisture and oxidation resistance
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent divides the manufacturing process into two separate stages: first forming the touch functional layer at low temperature, then forming the OLED layers at high temperature. This segmentation allows each layer to be processed at its optimal temperature, resolving the contradiction between low-temperature processing requirements for OLED materials and high-temperature requirements for moisture/oxidation resistance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The touch functional layer is formed in advance before the OLED organic light emitting materials are deposited. This preliminary action at low temperature preserves the OLED materials' properties, while subsequent high-temperature processing of the encapsulation layer at a later stage ensures moisture and oxidation resistance without damaging the already-formed OLED layers.

Inventive Principle:
Principle #10Preliminary action

2Temperature

If low-temperature processing is used for OLED organic light emitting materials, then the organic light emitting material can be manufactured, but the touch performance of the touch functional layer deteriorates

Engineering Contradiction:
Improveprocessing temperatureVSAvoidtouch performance
Core Design Contradiction:
TemperatureVSEase of operation

Solution Approach 1:

The manufacturing process is segmented into distinct temperature zones and time periods, allowing the touch functional layer to be processed at low temperature initially, then subjected to high-temperature treatment later when the OLED layers are formed. This resolves the contradiction by separating the temperature requirements for different functional layers.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the temperature parameter dynamically during the manufacturing process - low temperature for OLED material deposition, then high temperature for encapsulation layer formation. This parameter change allows both low-temperature OLED manufacturing and high-temperature touch performance optimization to coexist.

Inventive Principle:
Principle #35Parameter changes

3Ease of operation

If the touch functional layer is formed above the light emitting functional layer, then the touch function can be implemented, but the organic light emitting material is damaged by low-temperature processing

Engineering Contradiction:
Improvetouch functionVSAvoidorganic light emitting material stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent inverts the conventional layer formation sequence by forming the touch functional layer first at low temperature, then forming the OLED light emitting functional layer at high temperature. This inversion resolves the contradiction by ensuring the OLED materials are never exposed to low-temperature processing that would damage them, while still achieving touch functionality.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The touch functional layer is formed as a preliminary structure before the OLED layers are deposited. This preliminary formation at low temperature does not damage the OLED materials because they are not yet present, and subsequent high-temperature processing of the encapsulation layer improves moisture resistance without affecting the touch layer.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS11329106B2Organic light emitting diode (OLED) display panel and display device
Publication Date: 2022.05.10 WUHAN CHINA STAR OPTOELECTRONICS SEMICONDUCTOR DISPLAY TECHNOLOGY CO LTD
  • US11329106B2 patent drawing
  • US11329106B2 patent drawing
  • US11329106B2 patent drawing

AI summary

The present application provides an OLED display panel and a display device, the OLED display panel includes: a flexible substrate; a touch functional layer formed on the flexible substrate; a driving circuit layer formed on the touch functional layer; a light emitting functional layer formed on the driving circuit layer; and an encapsulation layer formed on the light emitting functional layer.