OLED Display Transistor Segmentation for Current Stability

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Solution Overview

Problem

OLED displays face issues with display characteristics deterioration due to high off current in switching thin film transistors and low mobility/stability in driving thin film transistors, leading to reduced current transmission, image sticking, and reduced operating life.

Innovation Solution

The OLED display employs different types of crystalline silicon for switching and driving semiconductors, with specific transistor structures and gate insulating layers to optimize performance, including amorphous silicon for switching and microcrystalline or polycrystalline silicon for driving, and overlapping control electrodes to enhance current flow and stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If the same type of thin film transistor is used for both switching and driving functions, then device complexity is reduced, but display characteristics deteriorate due to inability to optimize for different functions

Engineering Contradiction:
Improvetransistor structure uniformityVSAvoiddisplay characteristics
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The patent applies local quality by using different thin film transistor structures in different locations: switching TFTs with one gate electrode for low off-current, and driving TFTs with two gate electrodes for high mobility and stability. This allows each transistor to be optimized for its specific function while maintaining overall device performance.

Inventive Principle:
Principle #3Local quality

2Object-generated harmful factors

If switching thin film transistor off current is reduced, then cross-talk between pixels is reduced, but manufacturing precision requirements increase to achieve low off current characteristics

Engineering Contradiction:
Improvecross-talk between pixelsVSAvoidtransistor fabrication accuracy
Core Design Contradiction:
Object-generated harmful factorsVSManufacturing precision

Solution Approach 1:

The patent changes the structural parameter of the switching TFT by using a single gate electrode configuration with specific dimensional ratios (channel width to length ratio) to achieve low off-current characteristics. This parameter optimization allows reduction of cross-talk without requiring excessive manufacturing precision.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If driving thin film transistor mobility is increased, then sufficient driving current is achieved, but threshold voltage stability may be compromised due to higher current stress

Engineering Contradiction:
Improvedriving currentVSAvoidthreshold voltage stability
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The patent uses composite material structures for the driving TFT, combining two gate electrodes with different functions: a first gate for controlling threshold voltage and a second gate for enhancing mobility. This composite structure allows simultaneous achievement of high driving current and stable threshold voltage.

Inventive Principle:
Principle #40Composite materials

4Reliability

If different types of thin film transistors are used for switching and driving functions, then performance is optimized, but device complexity and manufacturing process difficulty increase

Engineering Contradiction:
Improvetransistor performanceVSAvoidtransistor structure variety
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the display device into two functional zones: switching TFT regions with one-gate structure and driving TFT regions with two-gate structure. This segmentation allows independent optimization of each transistor type while maintaining clear manufacturing process separation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent employs universal manufacturing processes that can accommodate both switching and driving TFT structures. The same base fabrication steps are used for both transistor types, with additional processing only where needed for the second gate electrode in driving TFTs, thereby reducing overall manufacturing complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS8593380B2Organic light emitting diode display and method of manufacturing the same
Publication Date: 2013.11.26 SAMSUNG DISPLAY CO LTD
  • US8593380B2 patent drawing
  • US8593380B2 patent drawing
  • US8593380B2 patent drawing

AI summary

An organic light emitting diode (“OLED”) display includes; a substrate, first and second signal lines which intersect each other and are disposed on the substrate, a switching control electrode connected to the first signal line, a switching input electrode connected to the second signal line, a switching output electrode disposed substantially opposite the switching input electrode with respect to the switching control electrode, a switching semiconductor which partially overlaps the switching input electrode and the switching output electrode, first and second driving control electrodes connected to the switching output electrode, a driving semiconductor disposed between the first and second driving control electrodes, a driving input electrode and a driving output electrode which partially overlap the driving semiconductor and are disposed substantially opposite each other with respect to the driving semiconductor, a first electrode connected to the driving output electrode, a second electrode which faces the first electrode, and a light emitting member disposed between the first electrode and the second electrode.