OLED Emission Area Expansion via Substrate Trench Capacitors

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Solution Overview

Problem

Existing organic light-emitting display apparatuses face challenges in maximizing luminous efficiency due to the surface area occupied by capacitors, which limits the emission area and light extraction efficiency.

Innovation Solution

The solution involves forming capacitors within trenches on the substrate, allowing for a larger OLED emission area by reducing the surface area occupied by capacitors, and using a semiconductor layer and transparent conductive materials for the electrodes, along with a specific layer structure including a hole injection layer, transport layers, and an electron injection layer for improved light emission.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If capacitors are disposed separately from OLED on the substrate surface, then capacitor function is achieved, but emission area is reduced

Engineering Contradiction:
Improveemission areaVSAvoidcapacitor structure
Core Design Contradiction:
Area of stationary objectVSDevice complexity

Solution Approach 1:

The capacitor is nested within the substrate structure by forming it inside a trench. The capacitor lower electrode is formed on the bottom of the trench, the gate insulating layer is formed on the capacitor lower electrode, and the capacitor upper electrode is formed on the gate insulating layer, creating a compact structure that occupies minimal surface area while maintaining full capacitor functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The capacitor structure transitions from a planar surface-mounted configuration to a three-dimensional structure embedded within the substrate. By utilizing the vertical dimension and forming the capacitor inside a trench, the design eliminates surface area conflict between capacitors and OLED emission regions

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If capacitor surface area is reduced to increase emission area, then luminous efficiency is improved, but capacitor capacity may be compromised

Engineering Contradiction:
Improveluminous efficiencyVSAvoidcapacitor capacity
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The capacitor is nested within the substrate structure by forming it inside a trench. The capacitor lower electrode is formed on the bottom of the trench, the gate insulating layer is formed on the capacitor lower electrode, and the capacitor upper electrode is formed on the gate insulating layer, creating a compact structure that occupies minimal surface area while maintaining full capacitor functionality

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The capacitor design utilizes changes in geometric parameters ( trench depth, electrode area within trench, gate insulating layer thickness) to optimize the balance between capacitor capacity and surface area occupation. By adjusting these parameters, the capacitor achieves sufficient capacity while minimizing its footprint to maximize OLED emission area

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration enhances the luminous efficiency of the organic light-emitting display by increasing the emission area and improving light extraction, resulting in better display performance with wider viewing angles and faster response rates.

Implementation Method 1

organic light-emitting display apparatuses are self-emission display apparatuses

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

The pixel electrode may include a transparent conductive material

Methodology Applied
Scientific EffectTransparency:

Implementation Method 3

a gate insulating layer disposed between the semiconductor layer and the gate electrode

Methodology Applied
Scientific EffectElectrical insulation: Dielectric

Data Source

PatentUS9006717B2Organic light-emitting display apparatus and method of manufacturing organic light-emitting display apparatus
Publication Date: 2015.04.14 SAMSUNG DISPLAY CO LTD
  • US9006717B2 patent drawing
  • US9006717B2 patent drawing
  • US9006717B2 patent drawing

AI summary

An organic light-emitting display apparatus includes a substrate, a plurality of organic light-emitting diodes on the substrate, and a plurality of capacitors located next to at least one side of one of the organic light-emitting diodes. The capacitors are arranged inside trenches within the substrate.