OLED Electron Transport Layers for Triplet Exciton Leakage Control

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Solution Overview

Problem

Organic light-emitting devices face challenges in maintaining the concentration of triplet excitons in the emission layer, leading to reduced lifespan and luminescence efficiency due to excessive triplet exciton leakage and hole injection issues.

Innovation Solution

Incorporating a first auxiliary layer with a specific compound and a second auxiliary layer containing a 7 electron-depleted nitrogen-containing ring in the electron transport region, optimized using density functional theory, to adjust triplet exciton concentration and prevent excessive leakage, thereby improving the device's lifespan and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the electron transport region uses conventional single-layer structure, then the device structure is simple, but triplet exciton leakage is excessive leading to reduced lifespan and luminescence efficiency

Engineering Contradiction:
Improvedevice lifespanVSAvoidelectron transport region structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The electron transport region is divided into two distinct auxiliary layers: a first auxiliary layer adjacent to the emission layer and a second auxiliary layer adjacent to the electron transport layer. This segmentation allows each layer to be optimized for specific functions - the first layer controls triplet exciton concentration at the emission interface while the second layer manages electron transport, thereby preventing excessive triplet exciton leakage without creating an overly complex structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different compounds with specific energy level characteristics are selected for each auxiliary layer. The first auxiliary layer uses a compound whose triplet energy level is within 0.3-2.0 eV of the emission layer to locally control exciton concentration. The second auxiliary layer uses a compound with higher electron mobility to locally optimize electron transport. This local optimization of material properties at different positions resolves the contradiction between reliability and structural complexity.

Inventive Principle:
Principle #3Local quality

2Productivity

If triplet exciton concentration is increased in the emission layer to improve luminescence efficiency, then luminescence efficiency improves, but triplet exciton leakage increases reducing device lifespan

Engineering Contradiction:
Improveluminescence efficiencyVSAvoiddevice lifespan
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The first auxiliary layer acts as an intermediary between the emission layer and the second auxiliary layer. It has a triplet energy level specifically tuned to be within 0.3-2.0 eV of the emission layer, creating an energy barrier that prevents excessive triplet exciton leakage while allowing sufficient exciton concentration for high luminescence efficiency. This intermediary layer mediates the contradiction by controlling the energy transfer and exciton distribution at the interface.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent changes the energy level parameters of the materials in the auxiliary layers. By selecting compounds with specific triplet energy levels relative to the emission layer (within 0.3-2.0 eV range), the device optimizes the balance between maintaining high triplet exciton concentration for luminescence and preventing excessive leakage for longevity. This parameter optimization resolves the contradiction between productivity and reliability.

Inventive Principle:
Principle #35Parameter changes

3Productivity

If conventional electron transport materials are used, then the device structure is simple, but hole injection issues occur reducing overall device performance

Engineering Contradiction:
Improvedevice performanceVSAvoidmaterial composition
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The electron transport region employs a composite structure with two auxiliary layers containing different compounds. The first auxiliary layer uses compounds like mCP or TCTA that have appropriate triplet energy levels for exciton management, while the second auxiliary layer uses compounds with higher electron mobility for efficient electron transport. This composite material approach addresses both hole injection issues and maintains reasonable structural complexity.

Inventive Principle:
Principle #40Composite materials

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively adjusts triplet exciton concentration, enhances the lifespan of the organic light-emitting device, and improves luminescence efficiency by preventing excessive triplet exciton leakage and reducing hole injection, without increasing driving voltage.

Implementation Method 1

the first auxiliary layer includes a first compound, the second auxiliary layer includes a second compound, the second compound includes at least one 7 electron-depleted nitrogen-containing ring, and the organic light-emitting device satisfies the equations: T1(EML)≥T1(AXL1)+0.3 eV, and T1(AXL2)≥T1(AXL1)+0.5 eV

Methodology Applied
Scientific EffectEnergy transfer:

Implementation Method 2

Carriers, such as holes and electrons, recombine in the emission layer to produce excitons. These excitons transit (e.g., transition or relax) from an excited state to a ground state, thereby generating light.

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Data Source

PatentUS12150376B2Organic light-emitting device and apparatus including the same
Publication Date: 2024.11.19 SAMSUNG DISPLAY CO LTD
  • US12150376B2 patent drawing
  • US12150376B2 patent drawing
  • US12150376B2 patent drawing

AI summary

An organic light-emitting device includes: a first electrode; a second electrode facing the first electrode; an organic layer between the first electrode and the second electrode and comprising an emission layer; and an electron transport region between the emission layer and the second electrode, wherein the electron transport region comprises a first auxiliary layer and a second auxiliary layer, the first auxiliary layer is between the emission layer and the second auxiliary layer, the first auxiliary layer comprises a first compound, the second auxiliary layer comprises a second compound, the second compound comprises at least one π electron-depleted nitrogen-containing ring, and the organic light-emitting device satisfies equations: T1(EML)≥T1(AXL1)+0.3 eV and T1(AXL2)≥T1(AXL1)+0.5 eV.