OLED Common Voltage Line Pattern for Layer Alignment Precision

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Solution Overview

Problem

The challenge in manufacturing display apparatuses is the precise alignment of layers, which can lead to quality degradation and defects when misalignment occurs.

Innovation Solution

A display apparatus design that includes a light-emitting diode with a first and second electrode, an emission layer, and a main common voltage line in the non-display area, with specific patterns and overlaps to ensure precise alignment and electrical connectivity, and a bank layer to cover edges, enhancing structural integrity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the number of manufacturing processes increases, then the display apparatus can achieve better functionality, but the alignment precision of layers deteriorates

Engineering Contradiction:
ImprovefunctionalityVSAvoidalignment precision
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The patent introduces alignment patterns (such as the first alignment pattern and second alignment pattern) that are formed in advance during the manufacturing process. These patterns serve as reference markers that enable precise alignment of subsequent layers through overlay processes, thereby maintaining manufacturing precision even as the number of manufacturing steps increases.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent employs alignment patterns as intermediary elements that mediate between different manufacturing processes. These patterns are formed on specific layers (such as the organic insulating layer) and serve as intermediate reference structures that guide the alignment of subsequent layers, enabling precise multi-layer fabrication without direct measurement between distant layers.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If layers are misaligned, then manufacturing complexity decreases, but display quality deteriorates

Engineering Contradiction:
Improvemanufacturing complexityVSAvoiddisplay quality
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The patent implements an alignment verification mechanism where alignment patterns are formed and then used to verify the positional accuracy of subsequent layers. The overlay alignment process provides feedback on alignment quality, allowing for correction or rework if alignment specifications are not met, thereby ensuring display quality without excessively increasing manufacturing complexity.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent replaces complex mechanical alignment systems with a pattern-based optical alignment approach. Instead of relying on complex mechanical positioning equipment, the invention uses photolithographically formed alignment patterns that can be detected and measured optically, simplifying the alignment mechanism while maintaining or improving precision.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS12550507B2Display apparatus
Publication Date: 2026.02.10 SAMSUNG DISPLAY CO LTD
  • US12550507B2 patent drawing
  • US12550507B2 patent drawing
  • US12550507B2 patent drawing

AI summary

A display apparatus includes a light-emitting diode disposed on a substrate, the light-emitting diode including a first electrode arranged in a display area, a second electrode disposed on the first electrode, and an emission layer disposed between the first electrode and the second electrode, and a main common voltage line arranged in a non-display area outside the display area, the main common voltage line electrically connected to the second electrode, the main common voltage line including an inner edge adjacent to the display area and an outer edge opposite to the inner edge, and a pattern including bars arranged in a direction from the inner edge to the outer edge.