Common Voltage Line Openings for OLED Gas Venting Reliability

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Solution Overview

Problem

Gas generated during the baking process of organic materials in the insulating layer of OLED displays can cause defects in electrodes and wiring due to accumulation and inability to escape, affecting the performance and reliability of the display device.

Innovation Solution

Incorporating a common voltage supply line with specific openings and a passivation layer made of organic material, along with dams and protection patterns, to facilitate gas release and protect the electrodes and wiring.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the insulating layer is made of organic material, then the device achieves low power consumption and high luminance, but gas is generated during baking that causes defects in electrodes and wiring

Engineering Contradiction:
Improvepower consumptionVSAvoiddefect-free operation
Core Design Contradiction:
Use of energy by moving objectVSReliability

Solution Approach 1:

The patent extracts the harmful gas from the system by creating openings in the common voltage supply line, allowing gas to escape from the insulating layer during the baking process. This prevents gas accumulation that would otherwise cause defects in electrodes and wiring, while maintaining the benefits of organic insulating materials.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The common voltage supply line serves as an intermediary structure that performs dual functions: electrical conduction and gas venting. By incorporating openings in the supply line, it provides a designated pathway for gas escape, mediating between the gas-generating insulating layer and the external environment to prevent harm to other components.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If the common voltage supply line is made continuous without openings, then electrical conductivity is maintained, but gas accumulates and causes defects

Engineering Contradiction:
Improveelectrode and wiring integrityVSAvoidsupply line structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies local quality by creating openings only in specific regions of the common voltage supply line where gas accumulation is most problematic, rather than making the entire supply line discontinuous. This maintains electrical conductivity in most areas while providing localized gas venting pathways to prevent defects.

Inventive Principle:
Principle #3Local quality

3Reliability

If openings are added to the common voltage supply line, then gas can escape and defects are prevented, but the structural integrity and conductivity may be compromised

Engineering Contradiction:
Improvedefect preventionVSAvoidsupply line structural integrity
Core Design Contradiction:
ReliabilityVSStrength

Solution Approach 1:

The patent transforms the common voltage supply line from a solid continuous structure to a porous structure with controlled openings. These openings allow gas to pass through while the remaining material maintains sufficient structural integrity and electrical conductivity. The supply line becomes a porous conductor that balances gas permeability with mechanical and electrical strength.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS12477940B2Display device having common voltage line with openings
Publication Date: 2025.11.18 SAMSUNG DISPLAY CO LTD
  • US12477940B2 patent drawing
  • US12477940B2 patent drawing
  • US12477940B2 patent drawing

AI summary

A display device according to an embodiment includes a substrate including a display area, a first peripheral area disposed outside the display area, and a second peripheral area disposed between the display area and the first peripheral area; a common voltage supply line disposed on the first peripheral area and the second peripheral area of the substrate; and a common electrode electrically connected to the common voltage supply line, wherein the common voltage supply line includes a first opening disposed in the first peripheral area; and a second opening disposed in the second peripheral area, and the first opening and the second opening are different in size or arrangement.