OLEDoS Intermediate Layer Segmentation for Leakage Current

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Solution Overview

Problem

Wearable display devices, such as head-mounted displays, face issues with leakage current and color crosstalk due to the proximity of pixels, which can cause dizziness in users, especially when they require high resolution like 2000 pixels per inch, as seen in organic light emitting diode on silicon (OLEDoS) technology.

Innovation Solution

The implementation of a display device design where the intermediate layer between pixel electrodes and common electrodes is electrically disconnected between adjacent pixels, utilizing a heating wiring system to apply a joule heating voltage and disconnect conductive layers, preventing leakage current and color crosstalk.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the distance between pixels is reduced to achieve high resolution (2000 PPI), then the display resolution is improved, but leakage current is generated between adjacent pixels through conductive layers of the intermediate layer

Engineering Contradiction:
Improvedisplay resolutionVSAvoidleakage current
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The intermediate layer is divided into pixel-specific regions through the pixel defining layer, which electrically isolates adjacent pixels. The heating wiring further segments the intermediate layer by creating electrically disconnected portions between neighboring pixels, preventing leakage current while maintaining high resolution display capabilities

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The harmful conductive portions of the intermediate layer between adjacent pixels are removed or electrically disconnected through the heating process. The heating wiring applies localized heat to specific regions of the intermediate layer, extracting or eliminating the conductive pathways that cause leakage current while preserving the display functionality

Inventive Principle:
Principle #2Taking out (Extraction)

2Measurement precision

If the distance between pixels is reduced to achieve high resolution, then the display resolution is improved, but color crosstalk occurs between adjacent pixels

Engineering Contradiction:
Improvedisplay resolutionVSAvoidcolor crosstalk
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The pixel defining layer segments the display into distinct pixel regions with non-conductive boundaries. The heating wiring further segments the intermediate layer between pixels, creating electrical isolation that prevents color crosstalk while maintaining the high pixel density required for 2000 PPI resolution

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The pixel defining layer acts as an intermediary barrier between adjacent pixels, providing electrical isolation. The heating wiring modifies the intermediate layer to enhance this isolating effect, preventing color crosstalk while allowing the high-resolution display to function properly

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stability of the object's composition

If the intermediate layer is made continuous to maintain structural integrity, then the structural stability is improved, but leakage current and color crosstalk occur between adjacent pixels

Engineering Contradiction:
Improvestructural integrityVSAvoidleakage current
Core Design Contradiction:
Stability of the object's compositionVSObject-generated harmful factors

Solution Approach 1:

The intermediate layer is segmented into pixel-specific conductive regions by the pixel defining layer and heating wiring. This segmentation maintains structural integrity within each pixel while creating electrical isolation between adjacent pixels, preventing leakage current without compromising overall structural stability

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The intermediate layer has different properties in different regions: it remains conductive within pixel areas to maintain structural integrity and functionality, but is electrically disconnected between pixels through the heating process. This local differentiation prevents leakage current while preserving necessary structural characteristics

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution effectively prevents leakage current and color crosstalk, ensuring stable and clear display performance in high-resolution wearable devices without user discomfort.

Implementation Method 1

utilizing a heating wiring system to apply a joule heating voltage and disconnect conductive layers

Methodology Applied
Scientific EffectJoule heating: Joule Heating

Data Source

PatentUS20250024712A1Display device and mobile electronic device including the same
Publication Date: 2025.01.16 SAMSUNG DISPLAY CO LTD
  • US20250024712A1 patent drawing
  • US20250024712A1 patent drawing
  • US20250024712A1 patent drawing

AI summary

A display device that may include a substrate, a driving element layer disposed on the substrate, and a light emitting element layer disposed on the driving element layer. The light emitting element layer may include a pixel defining layer including a plurality of openings defining a corresponding plurality of pixels, a first electrode disposed in each of the pixels and including a first portion covered by the pixel defining layer and a second portion extending from the first portion and corresponding to one of the openings of each of the pixels,, an intermediate layer covering the second portion of the first electrode in the openings of each of the pixels, covering the pixel defining layer between neighboring pixels, and including an electrically disconnected portion corresponding to the heating wiring.