Oleophobic Grafted Polymers for Printhead Anti-Wetting

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Solution Overview

Problem

Current anti-wetting coatings for printheads suffer from mechanical robustness issues and stability problems under manufacturing conditions, leading to ink drooling, wetting, and adhesion issues that affect printing quality.

Innovation Solution

Development of oleophobic grafted polymers comprising a crosslinked fluoroelastomer and a perfluorinated polyether, which provide high thermal stability, low adhesion, and self-cleaning properties, suitable for high-definition piezo printhead applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If current anti-wetting coatings are used on printhead surfaces, then thermal stability is improved, but mechanical robustness deteriorates

Engineering Contradiction:
Improvethermal stabilityVSAvoidmechanical robustness
Core Design Contradiction:
TemperatureVSStrength

Solution Approach 1:

The patent applies composite materials by combining fluoroelastomer base polymers with silane crosslinking agents and perfluorinated polyether additives. This creates a multi-component coating system where each component contributes specific properties: the fluoroelastomer provides thermal stability and oleophobicity, the silane crosslinker enhances mechanical robustness through crosslinked network formation, and the perfluorinated polyether maintains low adhesion and self-cleaning properties. The synergistic combination resolves the contradiction between thermal stability and mechanical robustness.

Inventive Principle:
Principle #40Composite materials

2Temperature

If current anti-wetting coatings are applied, then thermal stability is improved, but coating stability under manufacturing conditions deteriorates

Engineering Contradiction:
Improvethermal stabilityVSAvoidcoating stability
Core Design Contradiction:
TemperatureVSReliability

Solution Approach 1:

The patent employs parameter changes by modifying the chemical structure and composition of the coating system. Specifically, it uses fluoroelastomers with specific fluorine content and molecular weight ranges, combines them with silane crosslinkers that form thermally stable networks, and incorporates perfluorinated polyethers with controlled chain lengths. These parameter optimizations ensure the coating maintains stability under high-temperature manufacturing conditions while preserving anti-wetting functionality.

Inventive Principle:
Principle #35Parameter changes

3Temperature

If conventional coatings are used, then thermal stability is achieved, but adhesion control deteriorates

Engineering Contradiction:
Improvethermal stabilityVSAvoidadhesion
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The patent applies local quality by creating a coating system with distinct functional zones at the molecular level. The fluoroelastomer matrix provides bulk thermal stability, while the grafted perfluorinated polyether chains create a surface layer with ultra-low surface energy. This hierarchical structure ensures that the bulk material maintains thermal stability while the surface maintains controlled low adhesion properties, preventing ink wetting and drooling.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oleophobic grafted polymers exhibit high ink contact angles, low sliding angles, and thermal stability, enabling improved performance under high drool pressure and stringent manufacturing conditions, with minimal thickness and mass loss, and long shelf life, facilitating easy cleaning and maintaining high drool pressure.

Implementation Method 1

oleophobic grafted polymers comprising a crosslinked fluoroelastomer and a perfluorinated polyether grafted to the crosslinked fluoroelastomer

Methodology Applied
Scientific EffectOleophobic effect: Hydrophobe

Data Source

PatentUS9206269B2Grafted polymers as oleophobic low adhesion anti-wetting coatings
Publication Date: 2015.12.08 GENESEE VALLEY INNOVATIONS LLC
  • US9206269B2 patent drawing
  • US9206269B2 patent drawing
  • US9206269B2 patent drawing

AI summary

An oleophobic grafted polymer includes a crosslinked fluoroelastomer and a perfluorinated polyether grafted to the crosslinked fluoroelastomer. A process for making an oleophobic grafted polymer includes crosslinking a fluoroelastomer with an aminofunctionalized silane and grafting an alkoxysilane-terminated perfluorinated polyether to the crosslinked fluoroelastomer.