Oligomer Cathode Coating for High-Temperature Lithium Battery Stability

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Solution Overview

Problem

Commercialized secondary lithium batteries face issues with cathode material stability at high temperatures, leading to performance degradation and potential explosions due to reaction with electrolytes, which limits their application in high-temperature environments.

Innovation Solution

An oligomer is synthesized through a reaction between epoxy acrylate resin and barbituric acid, forming a highly branched, thermally stable polymer that acts as a protective layer on the cathode material, preventing damage from high temperatures and enhancing the structural stability of lithium batteries.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If lithium transition metal oxide is used as cathode material in high temperature application, then high voltage and high energy density are achieved, but the cathode reacts with electrolytes and is damaged, leading to oxygen release and combustion reactions

Engineering Contradiction:
Improvehigh voltageVSAvoidcathode structural stability
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies preliminary action by pre-coating the cathode material surface with an oligomer layer before battery operation. This oligomer layer is formed through a chemical reaction between epoxy acrylate resin and barbituric acid, creating a protective barrier that prevents the cathode from reacting with electrolytes at high temperatures, thus maintaining structural stability while preserving high voltage characteristics

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses an oligomer as an intermediary substance between the cathode material and the electrolyte. This oligomer layer acts as a mediator that physically separates the cathode from direct contact with electrolytes, preventing harmful chemical reactions while allowing the battery to maintain its high voltage and energy density performance

Inventive Principle:
Principle #24Intermediary (Mediator)

2Power

If lithium transition metal oxide is used as cathode material, then high energy density is achieved, but oxygen is released to participate in combustion reaction, causing explosion and expansion

Engineering Contradiction:
Improvehigh energy densityVSAvoidcombustion reaction resistance
Core Design Contradiction:
PowerVSObject-affected harmful factors

Solution Approach 1:

The patent applies preliminary action by pre-forming a protective oligomer coating on the cathode surface before any combustion reaction can occur. This pre-established barrier prevents oxygen release from the cathode material at high temperatures, eliminating the fuel for combustion reactions and preventing explosion and expansion while maintaining high energy density

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent converts the potential harm of high-temperature oxygen release into a benefit by using the heat and chemical environment to drive the formation of a stable oligomer layer. This layer, formed through the reaction between epoxy acrylate and barbituric acid, actually prevents the harmful combustion reactions that would otherwise occur, thus converting the high-temperature condition from a danger into a mechanism for creating protection

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Power

If conventional cathode materials are used, then high voltage performance is achieved, but performance degradation occurs due to reaction with electrolytes at high temperature

Engineering Contradiction:
Improvehigh voltage performanceVSAvoidbattery cycle life
Core Design Contradiction:
PowerVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by pre-coating the cathode with an oligomer layer that stabilizes the surface chemistry. This pre-protection allows the battery to maintain high voltage performance over extended cycling at high temperatures, preventing the performance degradation that would otherwise occur due to electrolyte-cathode reactions

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes the surface chemical parameters of the cathode by introducing an oligomer coating with specific chemical properties (formed from epoxy acrylate and barbituric acid). This parameter change in surface chemistry maintains electrical performance while reducing chemical reactivity with electrolytes, thus extending battery cycle life without sacrificing high voltage characteristics

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The oligomer improves the thermal stability and safety of lithium batteries, maintaining excellent capacity and cycle life, even under high-temperature conditions, by forming a stable protection layer on the cathode material.

Implementation Method 1

The oligomer of the invention is obtained by a reaction of epoxy acrylate (EA) resin and barbituric acid (BTA)

Methodology Applied
Scientific EffectChemical reaction: Chemical Bonding

Implementation Method 2

the oligomer...acts as a protective layer on the cathode material, preventing damage from high temperatures

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS10749181B2Oligomer and lithium battery
Publication Date: 2020.08.18 NAT TAIWAN UNIV OF SCI & TECH
  • US10749181B2 patent drawing
  • US10749181B2 patent drawing
  • US10749181B2 patent drawing

AI summary

An oligomer and a lithium battery are provided. The oligomer is obtained by a reaction of epoxy acrylate and barbituric acid. The lithium battery includes an anode, a cathode, a separator, an electrolyte solution and a packaging structure, wherein the cathode includes the oligomer.