Oligonucleotide Synthesis via Liquid Phase Condensation and Purification

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Solution Overview

Problem

Current methods for producing oligonucleotides, such as the solid phase and liquid phase methods, face limitations in scalability and efficiency, particularly in large-scale synthesis of long oligonucleotides, with impurities present during condensation steps.

Innovation Solution

A novel production method involving the steps of condensing a nucleoside or oligonucleotide with a protected 3′-hydroxy group and a nucleoside or oligonucleotide with a phosphoramidited 3′-hydroxy group, followed by oxidation or sulfurization, and then removing the 5′-hydroxy protecting group to purify the oligonucleotide, which avoids impurities during condensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If solid phase method is used for oligonucleotide production, then synthesis speed is improved and automation progresses, but scalability is limited due to facility restriction

Engineering Contradiction:
Improvesynthesis speedVSAvoidscalability
Core Design Contradiction:
SpeedVSProductivity

Solution Approach 1:

The patent extracts the oligonucleotide synthesis process from the solid phase support into liquid phase solution chemistry, allowing the reaction to proceed in homogeneous solution rather than being constrained by solid phase facility limitations. This enables scalable production while maintaining synthesis efficiency

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the physical state parameter from solid phase to liquid phase, fundamentally altering the reaction environment from heterogeneous to homogeneous. This parameter change enables both rapid synthesis and scalable production by eliminating the facility restrictions inherent to solid phase methods

Inventive Principle:
Principle #35Parameter changes

2Productivity

If liquid phase method is used for oligonucleotide production, then scalability is improved, but operation complexity increases and yield decreases

Engineering Contradiction:
ImprovescalabilityVSAvoidoperation complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The patent applies preliminary protection to the 3'-hydroxy group of the nucleoside before condensation, and uses pre-formed phosphoramidite derivatives. This preliminary preparation simplifies the actual condensation step and reduces operational complexity during the synthesis process, enabling scalable production with manageable procedure complexity

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent uses hydrophobic protecting groups as intermediaries that facilitate both the condensation reaction and subsequent purification. These protecting groups act as mediators that enable the reaction to proceed efficiently and allow for simple extraction-based purification, reducing operational complexity

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of operation

If deprotection is performed before condensation in conventional methods, then 5'-hydroxy group is activated, but impurities are present during condensation step

Engineering Contradiction:
Improve5'-hydroxy activationVSAvoidcondensation purity
Core Design Contradiction:
Ease of operationVSManufacturing precision

Solution Approach 1:

The patent inverts the conventional sequence by performing condensation before deprotection. The 5'-hydroxy group remains protected during condensation, preventing impurity formation, and is only deprotected after the condensation step is complete. This inverted sequence eliminates impurities during condensation while maintaining ease of operation

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent uses preliminary protection of the 5'-hydroxy group with acid-labile protecting groups that remain intact during condensation. This preliminary protection prevents unwanted side reactions and impurity formation during the condensation step, ensuring high manufacturing precision

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method enables efficient condensation and purification of oligonucleotides, improving the scalability and yield of oligonucleotide synthesis by eliminating impurities and enhancing the efficiency of the process.

Implementation Method 1

condensing a nucleoside, nucleotide or oligonucleotide (a) and a nucleoside, nucleotide or oligonucleotide (b) to give a phosphite triester product (c)

Methodology Applied
Scientific EffectCondensation reaction:

Implementation Method 2

oxidizing or sulfurizing a phosphite triester product (c) obtained by the condensation

Methodology Applied
Scientific EffectOxidation: Oxidation

Implementation Method 3

oxidizing or sulfurizing a phosphite triester product (c) obtained by the condensation

Methodology Applied
Scientific EffectSulfurization:

Implementation Method 4

removing the 5′-hydroxy-protecting group from an oligonucleotide (d) obtained by the oxidation or sulfurization (deprotection)

Methodology Applied
Scientific EffectAcid-catalyzed deprotection:

Implementation Method 5

a nucleoside, nucleotide or oligonucleotide (b) wherein a 3′-hydroxy group or 3′-amino group is phosphoramidited and a 5′-hydroxy group is protected by a protecting group

Methodology Applied
Scientific EffectHydrophobic effect: Hydrophobe

Implementation Method 6

purifying by solid-liquid separating or extracting an oligonucleotide (e) wherein the 5′-hydroxy group is not protected

Methodology Applied
Scientific EffectSolid-liquid separation:

Data Source

PatentUS10919928B2Oligonucleotide production method, and nucleoside, nucleotide, or oligonucleotide
Publication Date: 2021.02.16 AJINOMOTO CO INC
  • US10919928B2 patent drawing
  • US10919928B2 patent drawing
  • US10919928B2 patent drawing

AI summary

Oligonucleotides may be produced by a process, including (1) condensing a nucleoside, nucleotide or oligonucleotide (b), and a nucleoside, nucleotide or oligonucleotide (a), or a substituted nucleotide or oligonucleotide (α) in a non-polar solvent to give a reaction solution containing a phosphite triester product (c); (3) oxidizing or sulfurizing the phosphite triester product (c) to give a reaction solution containing an oligonucleotide (d) wherein the 5′-hydroxy group is protected; (4) deprotecting the oligonucleotide (d) to give a reaction solution containing an oligonucleotide (e) wherein the 5′-hydroxy group is not protected; and (6) adding a polar solvent to the reaction solution containing the oligonucleotide (e) and purifying the oligonucleotide (e) by solid-liquid separation, wherein said nucleoside, nucleotide or oligonucleotide (a) or said substituted nucleotide or oligonucleotide (α) is a compound represented by formula (a-i):wherein Base, Rp1, R10, m, L, Y, and Z are defined herein.